Heidenhain iTNC 530 (606 42x-01) ISO programming Manuel d'utilisateur

User’s ManualDIN/ISOProgrammingiTNC 530NC Software606 420-01606 421-01English (en)6/2010

TNC Model, Software and Features10 Feature content level (upgrade functions)Along with software options, significant further improvements of the TNC

100 Programming: Fundamentals, File Management3.3 File Management: Fundamentals3.3 File Management: FundamentalsFilesWhen you write a part program on

HEIDENHAIN iTNC 530 1013.3 File Management: FundamentalsFile namesWhen you store programs, tables and texts as files, the TNC adds an extension to the

102 Programming: Fundamentals, File Management3.3 File Management: FundamentalsShow externally created files on the TNCThe TNC features several addit

HEIDENHAIN iTNC 530 1033.4 Working with the File Manager3.4 Working with the File ManagerDirectoriesTo ensure that you can easily find your files, we

104 Programming: Fundamentals, File Management3.4 Working with the File ManagerOverview: Functions of the file managerIf you want to use the old file

HEIDENHAIN iTNC 530 1053.4 Working with the File ManagerCalling the file managerPress the PGM MGT key: The TNC displays the file management window (se

106 Programming: Fundamentals, File Management3.4 Working with the File ManagerSelecting drives, directories and filesCall the file manager.Use the a

HEIDENHAIN iTNC 530 1073.4 Working with the File ManagerStep 3: Select a filePress the SELECT TYPE soft keyPress the soft key for the desired file typ

108 Programming: Fundamentals, File Management3.4 Working with the File ManagerSelect smarT.NC programsPrograms created in the smarT.NC operating mod

HEIDENHAIN iTNC 530 1093.4 Working with the File ManagerCreating a new directory (only possible on the drive TNC:\)Move the highlight in the left wind

TNC Model, Software and FeaturesHEIDENHAIN iTNC 530 11Intended place of operationThe TNC complies with the limits for a Class A device in accordance

110 Programming: Fundamentals, File Management3.4 Working with the File ManagerCopying a single fileU Move the highlight to the file you wish to copy

HEIDENHAIN iTNC 530 1113.4 Working with the File ManagerCopying files into another directoryU Select a screen layout with two equally sized windows.U

112 Programming: Fundamentals, File Management3.4 Working with the File ManagerCopying a tableIf you are copying tables, you can overwrite individual

HEIDENHAIN iTNC 530 1133.4 Working with the File ManagerCopying a directoryU Move the highlight in the right window onto the directory you want to cop

114 Programming: Fundamentals, File Management3.4 Working with the File ManagerDeleting a fileU Move the highlight to the file you want to delete.U T

HEIDENHAIN iTNC 530 1153.4 Working with the File ManagerMarking filesMarking function Soft keyMove cursor upwardMove cursor downwardTag a single fileT

116 Programming: Fundamentals, File Management3.4 Working with the File ManagerSome functions, such as copying or erasing files, can not only be used

HEIDENHAIN iTNC 530 1173.4 Working with the File ManagerTagging files with shortcutsU Move the highlight to the first file.U Press and hold the CTRL k

118 Programming: Fundamentals, File Management3.4 Working with the File ManagerAdditional functionsProtecting a file / Canceling file protectionU Mov

HEIDENHAIN iTNC 530 1193.4 Working with the File ManagerAdapting the file managerYou open the menu for adapting the file manager either by clicking th

New functions 606 42x-01 since the predecessor versions 340 49x-0512 New functions 606 42x-01 since the predecessor versions 340 49x-05 Opening and

120 Programming: Fundamentals, File Management3.4 Working with the File ManagerWorking with shortcutsShortcuts are commands triggered by certain key

HEIDENHAIN iTNC 530 1213.4 Working with the File ManagerAdditional tools for management of external file typesWith the additional tools you can displa

122 Programming: Fundamentals, File Management3.4 Working with the File ManagerDisplay and edit Excel filesTo open and edit Excel files with the exte

HEIDENHAIN iTNC 530 1233.4 Working with the File ManagerWorking with ZIP archivesTo open ZIP archives with the extension zip directly on the TNC, proc

124 Programming: Fundamentals, File Management3.4 Working with the File ManagerDisplay or edit text filesTo open and edit text files (ASCII files, e.

HEIDENHAIN iTNC 530 1253.4 Working with the File ManagerDisplaying Image FilesTo open image files with the extension bmp, gif, jpg or png directly on

126 Programming: Fundamentals, File Management3.4 Working with the File ManagerUse the arrow keys to highlight the file(s) that you want to transfer:

HEIDENHAIN iTNC 530 1273.4 Working with the File ManagerThe TNC in a networkIf the TNC is connected to a network, the directory window displays up to

128 Programming: Fundamentals, File Management3.4 Working with the File ManagerUSB devices on the TNC (FCL 2 function)Backing up data from or loading

HEIDENHAIN iTNC 530 1293.4 Working with the File ManagerTo remove a USB device, proceed as follows:U Press the PGM MGT soft key to call the file manag

New functions 606 42x-01 since the predecessor versions 340 49x-05HEIDENHAIN iTNC 530 13 In the Test Run mode, the working plane can now by defined

130 Programming: Fundamentals, File Management3.4 Working with the File Manager

Programming: Programming Aids

132 Programming: Programming Aids4.1 Adding Comments4.1 Adding CommentsFunctionYou can add comments to any desired block in the part program to expla

HEIDENHAIN iTNC 530 1334.1 Adding CommentsFunctions for editing of the commentFunction Soft keyJump to beginning of comment.Jump to end of comment.Jum

134 Programming: Programming Aids4.2 Structuring Programs4.2 Structuring ProgramsDefinition and applicationsThis TNC function enables you to comment

HEIDENHAIN iTNC 530 1354.3 Integrated Pocket Calculator4.3 Integrated Pocket CalculatorOperationThe TNC features an integrated pocket calculator with

136 Programming: Programming Aids4.4 Programming Graphics4.4 Programming GraphicsGenerating / not generating graphics during programmingWhile you are

HEIDENHAIN iTNC 530 1374.4 Programming GraphicsBlock number display ON/OFFU Shift the soft-key row: see figureU To show block numbers: Set the SHOW OM

138 Programming: Programming Aids4.5 3-D Line Graphics (FCL2 Function)4.5 3-D Line Graphics (FCL2 Function)FunctionUse the 3-D line graphics to have

HEIDENHAIN iTNC 530 1394.5 3-D Line Graphics (FCL2 Function)Rotate workpiece clockwiseRotate workpiece counterclockwiseTilt workpiece backwardTilt wor

New functions 606 42x-01 since the predecessor versions 340 49x-0514  New touch probe cycle for calibrating a touch probe by means of a calibration

140 Programming: Programming Aids4.5 3-D Line Graphics (FCL2 Function)You can also use the mouse with the 3-D line graphics. The following functions

HEIDENHAIN iTNC 530 1414.6 Immediate Help for NC Error Messages4.6 Immediate Help for NC Error MessagesDisplaying error messagesThe TNC automatically

142 Programming: Programming Aids4.7 List of All Current Error Messages4.7 List of All Current Error MessagesFunctionWith this function you can show

HEIDENHAIN iTNC 530 1434.7 List of All Current Error MessagesWindow contentsColumn MeaningNumber Error number (–1: no error number defined), issued by

144 Programming: Programming Aids4.7 List of All Current Error MessagesCalling the TNCguide help systemYou can call the TNC’s help system via soft ke

HEIDENHAIN iTNC 530 1454.7 List of All Current Error MessagesGenerating service filesYou can use this function to save all files relevant to service p

146 Programming: Programming Aids4.8 The Context-Sensitive Help System TNCguide (FCL3 Function)4.8 The Context-Sensitive Help System TNCguide (FCL3 F

HEIDENHAIN iTNC 530 1474.8 The Context-Sensitive Help System TNCguide (FCL3 Function)Working with the TNCguideCalling the TNCguideThere are several wa

148 Programming: Programming Aids4.8 The Context-Sensitive Help System TNCguide (FCL3 Function)Navigating in the TNCguideIt’s easiest to use the mous

HEIDENHAIN iTNC 530 1494.8 The Context-Sensitive Help System TNCguide (FCL3 Function)Select the page last shownPage forward if you have used the “sele

Changed functions 606 42x-01 since the predecessor versions 340 49x-06HEIDENHAIN iTNC 530 15Changed functions 606 42x-01 since the predecessor versio

150 Programming: Programming Aids4.8 The Context-Sensitive Help System TNCguide (FCL3 Function)Subject indexThe most important subjects in the Manual

HEIDENHAIN iTNC 530 1514.8 The Context-Sensitive Help System TNCguide (FCL3 Function)Downloading current help filesYou’ll find the help files for your

152 Programming: Programming Aids4.8 The Context-Sensitive Help System TNCguide (FCL3 Function)Norwegian TNC:\tncguide\noSlovak TNC:\tncguide\skLatvi

Programming: Tools

154 Programming: Tools5.1 Entering Tool-Related Data5.1 Entering Tool-Related DataFeed rate FThe feed rate F is the speed (in millimeters per minute

HEIDENHAIN iTNC 530 1555.1 Entering Tool-Related DataSpindle speed SThe spindle speed S is entered in revolutions per minute (rpm) in a T block. Inste

156 Programming: Tools5.2 Tool Data5.2 Tool DataRequirements for tool compensationYou usually program the coordinates of path contours as they are di

HEIDENHAIN iTNC 530 1575.2 Tool DataDelta values for lengths and radiiDelta values are offsets in the length and radius of a tool.A positive delta val

158 Programming: Tools5.2 Tool DataEntering tool data in the tableYou can define and store up to 30 000 tools and their tool data in a tool table. In

HEIDENHAIN iTNC 530 1595.2 Tool DataDR Delta value for tool radius R.Input range in mm: -99.9999 to +99.9999Input range in inches: -3.937 to +3.937Too

Changed functions 606 42x-01 since the predecessor versions 340 49x-0616

160 Programming: Tools5.2 Tool DataPTYP Tool type for evaluation in the pocket table. Input range: 0 to +99Tool type for pocket table?NMAX Limits the

HEIDENHAIN iTNC 530 1615.2 Tool DataTool table: Tool data required for automatic tool measurementDR2TABLE 3D-ToolComp software option: Enter the name

162 Programming: Tools5.2 Tool DataTT:L-OFFS Radius measurement: tool offset in addition to MP6530 between upper surface of stylus and lower surface

HEIDENHAIN iTNC 530 1635.2 Tool DataTool table: Tool data for automatic speed/feed rate calculationTool table: Tool data for 3-D touch trigger probe (

164 Programming: Tools5.2 Tool DataEditing tool tablesThe tool table that is active during execution of the part program is designated as TOOL.T. You

HEIDENHAIN iTNC 530 1655.2 Tool DataLeaving the tool tableU Call the file manager and select a file of a different type, such as a part programAdditio

166 Programming: Tools5.2 Tool DataTool-carrier kinematicsIn the KINEMATIC column of the tool table TOOL.T you can assign each tool with an additiona

HEIDENHAIN iTNC 530 1675.2 Tool DataUsing an external PC to overwrite individual tool dataThe HEIDENHAIN data transfer software TNCremoNT provides an

168 Programming: Tools5.2 Tool DataPocket table for tool changerFor automatic tool changing you need the pocket table TOOL_P.TCH. The TNC can manage

HEIDENHAIN iTNC 530 1695.2 Tool DataSelecting a pocket table in the Programming andEditing operating modeU Call the file manager.U Press the SELECT TY

HEIDENHAIN iTNC 530 17Table of ContentsFirst Steps with the iTNC 5301Introduction2Programming: Fundamentals, File Management3Programming: Programming

170 Programming: Tools5.2 Tool DataEditing functions for pocket tables Soft keySelect beginning of tableSelect end of tableSelect previous page in ta

HEIDENHAIN iTNC 530 1715.2 Tool DataCalling tool dataA TOOL CALL block in the part program is defined with the following data:U Select the tool call f

172 Programming: Tools5.2 Tool DataEditing tool data in the selection windowIn the pop-up window for tool selection you can also edit the displayed t

HEIDENHAIN iTNC 530 1735.2 Tool DataTool changeTool change positionThe tool change position must be approachable without collision. With the miscellan

174 Programming: Tools5.2 Tool DataAutomatic tool change if the tool life expires: M101The TNC automatically changes the tool if the tool life TIME2

HEIDENHAIN iTNC 530 1755.2 Tool DataTool usage testThe following are prerequisites for a tool usage test: Bit 2 of the machine parameter must be set

176 Programming: Tools5.2 Tool DataApplying the tool usage testWith the TOOL USAGE and TOOL USAGE TEST soft keys, you can check before starting a pro

HEIDENHAIN iTNC 530 1775.2 Tool DataThere are two ways to run a tool usage test for a pallet file: The highlight is on a pallet entry in the pallet f

178 Programming: Tools5.2 Tool DataTool management (software option)With the tool management, your machine tool builder can provide many functions wi

HEIDENHAIN iTNC 530 1795.2 Tool DataIn the new view, the TNC presents all tool information in the following four card registers: Tools:Tool specific

180 Programming: Tools5.2 Tool DataOperating the tool managementThe tool management can be operated by mouse or with the keys and soft keys:In additi

HEIDENHAIN iTNC 530 1815.2 Tool DataIf the form view is active, the following functions are available to you:Editing functions, form view Soft keySele

182 Programming: Tools5.3 Tool Compensation5.3 Tool CompensationIntroductionThe TNC adjusts the spindle path in the spindle axis by the compensation

HEIDENHAIN iTNC 530 1835.3 Tool CompensationTool radius compensationThe NC block for programming a tool movement contains: G41 or G42 for radius comp

184 Programming: Tools5.3 Tool CompensationContouring with radius compensation: G42 and G41The tool center moves along the contour at a distance equa

HEIDENHAIN iTNC 530 1855.3 Tool CompensationEntering radius compensationRadius compensation is entered in a G01 block:To select tool movement to the l

186 Programming: Tools5.3 Tool CompensationRadius compensation: Machining corners Outside corners:If you program radius compensation, the TNC moves

Programming: Programming Contours

188 Programming: Programming Contours6.1 Tool Movements6.1 Tool MovementsPath functionsA workpiece contour is usually composed of several contour ele

HEIDENHAIN iTNC 530 1896.2 Fundamentals of Path Functions6.2 Fundamentals of Path FunctionsProgramming tool movements for workpiece machiningYou creat

HEIDENHAIN iTNC 530 191.1 Overview ... 421.2 Machine Switch-On ... 43Acknowledge the power interruption and move to the reference points ... 431

190 Programming: Programming Contours6.2 Fundamentals of Path FunctionsEntering more than three coordinatesThe TNC can control up to 5 axes simultane

HEIDENHAIN iTNC 530 1916.2 Fundamentals of Path FunctionsDirection of rotation DR for circular movementsWhen a circular path has no tangential transit

192 Programming: Programming Contours6.3 Contour Approach and Departure6.3 Contour Approach and DepartureStarting point and end pointThe tool approac

HEIDENHAIN iTNC 530 1936.3 Contour Approach and DepartureEnd pointThe end point should be selected so that it is: Approachable without danger of coll

194 Programming: Programming Contours6.3 Contour Approach and DepartureTangential approach and departureWith G26 (figure at center right), you can pr

HEIDENHAIN iTNC 530 1956.3 Contour Approach and DepartureExample NC blocksN50 G00 G40 G90 X-30 Y+50 *Starting pointN60 G01 G41 X+0 Y+50 F350 *First co

196 Programming: Programming Contours6.4 Path Contours—Cartesian Coordinates6.4 Path Contours—Cartesian CoordinatesOverview of path functionsFunction

HEIDENHAIN iTNC 530 1976.4 Path Contours—Cartesian CoordinatesStraight line at rapid traverse G00Straight line with feed rate G01 FThe TNC moves the t

198 Programming: Programming Contours6.4 Path Contours—Cartesian CoordinatesInserting a chamfer between two straight linesThe chamfer enables you to

HEIDENHAIN iTNC 530 1996.4 Path Contours—Cartesian CoordinatesCorner rounding G25The G25 function is used for rounding off corners.The tool moves on a

Controls of the TNCKeys on visual display unitAlphanumeric keyboardMachine operating modesProgramming modesProgram/file management, TNC functionsNavig

20 2.1 The iTNC 530 ... 62Programming: HEIDENHAIN conversational, smarT.NC and ISO formats ... 62Compatibility ... 622.2 Visual Display Unit an

200 Programming: Programming Contours6.4 Path Contours—Cartesian CoordinatesCircle center I, JYou can define a circle center for circles that you hav

HEIDENHAIN iTNC 530 2016.4 Path Contours—Cartesian CoordinatesCircular path C around circle center CCBefore programming a circular arc, you must first

202 Programming: Programming Contours6.4 Path Contours—Cartesian CoordinatesCircular path G02/G03/G05 with defined radiusThe tool moves on a circular

HEIDENHAIN iTNC 530 2036.4 Path Contours—Cartesian CoordinatesCentral angle CCA and arc radius RThe starting and end points on the contour can be conn

204 Programming: Programming Contours6.4 Path Contours—Cartesian CoordinatesCircular path G06 with tangential connectionThe tool moves on an arc that

HEIDENHAIN iTNC 530 2056.4 Path Contours—Cartesian CoordinatesExample: Linear movements and chamfers with Cartesian coordinates%LINEAR G71 *N10 G30 G1

206 Programming: Programming Contours6.4 Path Contours—Cartesian CoordinatesExample: Circular movements with Cartesian coordinates%CIRCULAR G71 *N10

HEIDENHAIN iTNC 530 2076.4 Path Contours—Cartesian CoordinatesN170 G01 X+5 *Move to last contour point 1N180 G27 R5 F500 *Depart the contour on a circ

208 Programming: Programming Contours6.4 Path Contours—Cartesian CoordinatesExample: Full circle with Cartesian coordinates%C-CC G71 *N10 G30 G17 X+0

HEIDENHAIN iTNC 530 2096.5 Path Contours—Polar Coordinates6.5 Path Contours—Polar CoordinatesOverviewWith polar coordinates you can define a position

HEIDENHAIN iTNC 530 213.1 Fundamentals ... 84Position encoders and reference marks ... 84Reference system ... 84Reference system on milling mach

210 Programming: Programming Contours6.5 Path Contours—Polar CoordinatesZero point for polar coordinates: pole I, JYou can define the pole CC anywher

HEIDENHAIN iTNC 530 2116.5 Path Contours—Polar CoordinatesCircular path G12/G13/G15 around pole I, JThe polar coordinate radius R is also the radius o

212 Programming: Programming Contours6.5 Path Contours—Polar CoordinatesCircular path G16 with tangential connectionThe tool moves on a circular path

HEIDENHAIN iTNC 530 2136.5 Path Contours—Polar CoordinatesHelical interpolationA helix is a combination of a circular movement in a main plane and a l

214 Programming: Programming Contours6.5 Path Contours—Polar CoordinatesProgramming a helixU Polar coordinates angle: Enter the total angle of tool t

HEIDENHAIN iTNC 530 2156.5 Path Contours—Polar CoordinatesExample: Linear movement with polar coordinates%LINEARPO G71 *N10 G30 G17 X+0 Y+0 Z-20 *Defi

216 Programming: Programming Contours6.5 Path Contours—Polar CoordinatesExample: Helix%HELIX G71 *N10 G30 G17 X+0 Y+0 Z-20 *Definition of workpiece b

Programming: Data Transfer from DXF Files

218 Programming: Data Transfer from DXF Files7.1 Processing DXF Files (Software Option)7.1 Processing DXF Files (Software Option)FunctionDXF files cr

HEIDENHAIN iTNC 530 2197.1 Processing DXF Files (Software Option)Opening a DXF fileU Select the Programming and Editing operating modeU Call the file

22 4.1 Adding Comments ... 132Function ... 132Entering comments during programming ... 132Inserting comments after program entry ... 132Enter

220 Programming: Data Transfer from DXF Files7.1 Processing DXF Files (Software Option)Basic settingsThe third soft-key row has various possibilities

HEIDENHAIN iTNC 530 2217.1 Processing DXF Files (Software Option)The mode for point transfer on circles and circle segments determines whether the TNC

222 Programming: Data Transfer from DXF Files7.1 Processing DXF Files (Software Option)Layer settingsAs a rule, DXF files contain multiple layers, wi

HEIDENHAIN iTNC 530 2237.1 Processing DXF Files (Software Option)Specifying the reference pointThe datum of the drawing for the DXF file is not always

224 Programming: Data Transfer from DXF Files7.1 Processing DXF Files (Software Option)Selecting a reference point on a single elementU Select the mo

HEIDENHAIN iTNC 530 2257.1 Processing DXF Files (Software Option)Selecting and saving a contourU Select the mode for choosing a contour. The TNC hides

226 Programming: Data Transfer from DXF Files7.1 Processing DXF Files (Software Option)U To save the selected contour elements in a plain-language pr

HEIDENHAIN iTNC 530 2277.1 Processing DXF Files (Software Option)Dividing, extending and shortening contour elementsIf contour elements to be selected

228 Programming: Data Transfer from DXF Files7.1 Processing DXF Files (Software Option)Selecting and storing machining positionsThree possibilities a

HEIDENHAIN iTNC 530 2297.1 Processing DXF Files (Software Option)Individual selectionU Select the mode for choosing a machining position. The TNC hide

HEIDENHAIN iTNC 530 235.1 Entering Tool-Related Data ... 154Feed rate F ... 154Spindle speed S ... 1555.2 Tool Data ... 156Requirements for to

230 Programming: Data Transfer from DXF Files7.1 Processing DXF Files (Software Option)Quick selection of hole positions in an area defined by the mo

HEIDENHAIN iTNC 530 2317.1 Processing DXF Files (Software Option)Quick selection of hole positions by entering a diameterU Select the mode for choosin

232 Programming: Data Transfer from DXF Files7.1 Processing DXF Files (Software Option)Filter settingsAfter you have used the quick selection functio

HEIDENHAIN iTNC 530 2337.1 Processing DXF Files (Software Option)Element informationAt the bottom left of the screen, the TNC displays the coordinates

234 Programming: Data Transfer from DXF Files7.1 Processing DXF Files (Software Option)Zoom functionThe TNC features a powerful zoom function for eas

HEIDENHAIN iTNC 530 235Programming: Subprograms and Program Section Repeats

236 Programming: Subprograms and Program Section Repeats8.1 Labeling Subprograms and Program Section Repeats8.1 Labeling Subprograms and Program Sect

HEIDENHAIN iTNC 530 2378.2 Subprograms8.2 SubprogramsOperating sequence1 The TNC executes the part program up to the block in which a subprogram is ca

238 Programming: Subprograms and Program Section Repeats8.2 SubprogramsCalling a subprogramU To call a subprogram, press the LBL CALL key.U Call subp

HEIDENHAIN iTNC 530 2398.3 Program Section Repeats8.3 Program Section RepeatsLabel G98The beginning of a program section repeat is marked by the label

24 6.1 Tool Movements ... 188Path functions ... 188Miscellaneous functions M ... 188Subprograms and program section repeats ... 188Programmin

240 Programming: Subprograms and Program Section Repeats8.4 Separate Program as Subprogram8.4 Separate Program as SubprogramOperating sequence1 The T

HEIDENHAIN iTNC 530 2418.4 Separate Program as SubprogramThe program you are calling must be stored on the hard disk of your TNC.You need only enter t

242 Programming: Subprograms and Program Section Repeats8.5 Nesting8.5 NestingTypes of nesting Subprograms within a subprogram Program section repe

HEIDENHAIN iTNC 530 2438.5 NestingSubprogram within a subprogramExample NC blocksProgram execution1 Main program SUBPGMS is executed up to block 17.2

244 Programming: Subprograms and Program Section Repeats8.5 NestingRepeating program section repeatsExample NC blocksProgram execution1 Main program

HEIDENHAIN iTNC 530 2458.5 NestingRepeating a subprogramExample NC blocksProgram execution1 Main program UPGREP is executed up to block 11.2 Subprogra

246 Programming: Subprograms and Program Section Repeats8.6 Programming Examples8.6 Programming ExamplesExample: Milling a contour in several infeeds

HEIDENHAIN iTNC 530 2478.6 Programming ExamplesN90 G98 L1 *Set label for program section repeatN100 G91 Z-4 *Infeed depth in incremental values (in sp

248 Programming: Subprograms and Program Section Repeats8.6 Programming ExamplesExample: Groups of holesProgram sequence Approach the groups of hole

HEIDENHAIN iTNC 530 2498.6 Programming ExamplesN70 X+15 Y+10 M3 *Move to starting point for group 1N80 L1.0 *Call the subprogram for the groupN90 X+45

HEIDENHAIN iTNC 530 257.1 Processing DXF Files (Software Option) ... 218Function ... 218Opening a DXF file ... 219Basic settings ... 220Layer

250 Programming: Subprograms and Program Section Repeats8.6 Programming ExamplesExample: Group of holes with several toolsProgram sequence Program t

HEIDENHAIN iTNC 530 2518.6 Programming ExamplesN100 G00 Z+250 M6 *Tool changeN110 T2 G17 S4000 *Call tool: drillN120 D0 Q201 P01 -25 *New depth for dr

252 Programming: Subprograms and Program Section Repeats8.6 Programming Examples

Programming: Q Parameters

254 Programming: Q Parameters9.1 Principle and Overview9.1 Principle and OverviewYou can program entire families of parts in a single part program. Y

HEIDENHAIN iTNC 530 2559.1 Principle and OverviewQS parameters (the S stands for string) are also available on the TNC and enable you to process texts

256 Programming: Q Parameters9.1 Principle and OverviewProgramming notesYou can mix Q parameters and fixed numerical values within a program.Q parame

HEIDENHAIN iTNC 530 2579.1 Principle and OverviewCalling Q-parameter functionsWhen you are writing a part program, press the “Q” key (in the numeric k

258 Programming: Q Parameters9.2 Part Families—Q Parameters in Place of Numerical Values9.2 Part Families—Q Parameters in Place of Numerical ValuesFu

HEIDENHAIN iTNC 530 2599.3 Describing Contours through Mathematical Operations9.3 Describing Contours through Mathematical OperationsFunctionThe Q par

26 8.1 Labeling Subprograms and Program Section Repeats ... 236Labels ... 2368.2 Subprograms ... 237Operating sequence ... 237Programming not

260 Programming: Q Parameters9.3 Describing Contours through Mathematical OperationsProgramming fundamental operationsExample:Call the Q parameter fu

HEIDENHAIN iTNC 530 2619.4 Trigonometric Functions9.4 Trigonometric FunctionsDefinitionsSine, cosine and tangent are terms designating the ratios of s

262 Programming: Q Parameters9.4 Trigonometric FunctionsProgramming trigonometric functionsPress the ANGLE FUNCTION soft key to call the trigonometri

HEIDENHAIN iTNC 530 2639.5 If-Then Decisions with Q Parameters9.5 If-Then Decisions with Q ParametersFunctionThe TNC can make logical If-Then decision

264 Programming: Q Parameters9.5 If-Then Decisions with Q ParametersProgramming If-Then decisionsPress the JUMP soft key to call the If-Then conditio

HEIDENHAIN iTNC 530 2659.6 Checking and Changing Q Parameters9.6 Checking and Changing Q ParametersProcedureYou can check and edit Q parameters when w

266 Programming: Q Parameters9.7 Additional Functions9.7 Additional FunctionsOverviewPress the DIVERSE FUNCTION soft key to call the additional funct

HEIDENHAIN iTNC 530 2679.7 Additional FunctionsD14: ERROR: Displaying error messagesWith the function D14 you can call messages under program control.

268 Programming: Q Parameters9.7 Additional Functions1016 Contradictory input1017 CYCL incomplete1018 Plane wrongly defined1019 Wrong axis programmed

HEIDENHAIN iTNC 530 2699.7 Additional Functions1042 Traverse direction not defined1043 No datum table active1044 Position error: center in axis 11045

HEIDENHAIN iTNC 530 279.1 Principle and Overview ... 254Programming notes ... 256Calling Q-parameter functions ... 2579.2 Part Families—Q Parame

270 Programming: Q Parameters9.7 Additional Functions1071 Missing calibration data1072 Tolerance exceeded1073 Block scan active1074 ORIENTATION not p

HEIDENHAIN iTNC 530 2719.7 Additional FunctionsD15 PRINT: Output of texts or Q parameter valuesThe function D15 transfers Q parameter values and error

272 Programming: Q Parameters9.7 Additional FunctionsD19 PLC: Transfer values to the PLCThe function D19 transfers up to two numerical values or Q pa

HEIDENHAIN iTNC 530 2739.8 Entering Formulas Directly9.8 Entering Formulas DirectlyEntering formulasYou can enter mathematical formulas that include s

274 Programming: Q Parameters9.8 Entering Formulas DirectlyArc tangentInverse of the tangent. Determines the angle from the ratio of the opposite to

HEIDENHAIN iTNC 530 2759.8 Entering Formulas DirectlyRules for formulasMathematical formulas are programmed according to the following rules:Higher-le

276 Programming: Q Parameters9.8 Entering Formulas DirectlyProgramming exampleCalculate an angle with the arc tangent from the opposite side (Q12) an

HEIDENHAIN iTNC 530 2779.9 String Parameters9.9 String ParametersString processing functionsYou can use the QS parameters to create variable characte

278 Programming: Q Parameters9.9 String ParametersAssigning string parametersYou have to assign a string variable before you use it. Use the DECLARE

HEIDENHAIN iTNC 530 2799.9 String ParametersChain-linking string parametersWith the concatenation operator (string parameter ||) you can make a chain

28 9.10 Preassigned Q Parameters ... 288Values from the PLC: Q100 to Q107 ... 288WMAT block: QS100 ... 288Active tool radius: Q108 ... 288To

280 Programming: Q Parameters9.9 String ParametersConverting a numerical value to a string parameter With the TOCHAR function, the TNC converts a num

HEIDENHAIN iTNC 530 2819.9 String ParametersCopying a substring from a string parameter With the SUBSTR function you can copy a definable range from a

282 Programming: Q Parameters9.9 String ParametersCopying system data to a string parameter With the SYSSTR function you can copy system data to a st

HEIDENHAIN iTNC 530 2839.9 String ParametersYou can use the following formats to display the date: 0: DD.MM.YYYY hh:mm:ss 1: D.MM.YYYY h:mm:ss 2: D

284 Programming: Q Parameters9.9 String ParametersConverting a string parameter to a numerical value The TONUMB function converts a string parameter

HEIDENHAIN iTNC 530 2859.9 String ParametersChecking a string parameter With the INSTR function you can check whether a string parameter is contained

286 Programming: Q Parameters9.9 String ParametersFinding the length of a string parameterThe STRLEN function returns the length of the text saved in

HEIDENHAIN iTNC 530 2879.9 String ParametersComparing alphabetic priorityWith the STRCOMP function you can compare string parameters for alphabetic pr

288 Programming: Q Parameters9.10 Preassigned Q Parameters9.10 Preassigned Q ParametersThe Q parameters Q100 to Q199 are assigned values by the TNC.

HEIDENHAIN iTNC 530 2899.10 Preassigned Q ParametersTool axis: Q109The value of Q109 depends on the current tool axis:Spindle status: Q110The value of

HEIDENHAIN iTNC 530 2910.1 Entering Miscellaneous Functions M and STOP ... 302Fundamentals ... 30210.2 Miscellaneous Functions for Program Run Con

290 Programming: Q Parameters9.10 Preassigned Q ParametersUnit of measurement for dimensions in the program: Q113During nesting the PGM CALL, the val

HEIDENHAIN iTNC 530 2919.10 Preassigned Q ParametersDeviation between actual value and nominal value during automatic tool measurement with the TT 130

292 Programming: Q Parameters9.10 Preassigned Q ParametersMeasurement results from touch probe cycles (see also User’s Manual for Touch Probe Cycles)

HEIDENHAIN iTNC 530 2939.10 Preassigned Q ParametersWorkpiece status Parameter valueGood Q180Rework Q181Scrap Q182Measured deviation with Cycle 440 Pa

294 Programming: Q Parameters9.11 Programming Examples9.11 Programming ExamplesExample: EllipseProgram sequence The contour of the ellipse is approx

HEIDENHAIN iTNC 530 2959.11 Programming ExamplesN190 G00 Z+250 M2 *Retract in the tool axis, end programN200 G98 L10 *Subprogram 10: Machining operati

296 Programming: Q Parameters9.11 Programming ExamplesExample: Concave cylinder machined with spherical cutterProgram sequence This program function

HEIDENHAIN iTNC 530 2979.11 Programming ExamplesN210 G00 G40 Z+250 M2 *Retract in the tool axis, end programN220 G98 L10 *Subprogram 10: Machining ope

298 Programming: Q Parameters9.11 Programming ExamplesExample: Convex sphere machined with end millProgram sequence This program requires an end mil

HEIDENHAIN iTNC 530 2999.11 Programming ExamplesN180 L10.0 *Call machining operationN190 Q10 = +0 *Reset allowanceN200 Q18 = +5 *Angle increment in th

Tool functionsProgramming path movementsSpecial functions / smarT.NCCoordinate axes and numbers: Entering and editingKey FunctionDefine tool data in t

30 11.1 Overview of Special Functions ... 326Main menu for SPEC FCT special functions ... 326Program defaults menu ... 327Functions for contour

300 Programming: Q Parameters9.11 Programming ExamplesN400 G11 R+Q6 H+Q5 FQ12 *Move to the end angle in spaceN410 G01 G40 Z+Q23 F1000 *Retract in the

Programming: Miscellaneous Functions

302 Programming: Miscellaneous Functions10.1 Entering Miscellaneous Functions M and STOP10.1 Entering Miscellaneous Functions M and STOPFundamentalsW

HEIDENHAIN iTNC 530 30310.2 Miscellaneous Functions for Program Run Control, Spindle and Coolant10.2 Miscellaneous Functions for Program Run Control,

304 Programming: Miscellaneous Functions10.3 Miscellaneous Functions for Coordinate Data10.3 Miscellaneous Functions for Coordinate DataProgramming m

HEIDENHAIN iTNC 530 30510.3 Miscellaneous Functions for Coordinate DataBehavior with M92—Additional machine datumIf you want the coordinates in a posi

306 Programming: Miscellaneous Functions10.3 Miscellaneous Functions for Coordinate DataActivating the most recently entered datum: M104FunctionWhen

HEIDENHAIN iTNC 530 30710.4 Miscellaneous Functions for Contouring Behavior10.4 Miscellaneous Functions for Contouring BehaviorSmoothing corners: M90S

308 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorDo not include points when executing non-compensated line

HEIDENHAIN iTNC 530 30910.4 Miscellaneous Functions for Contouring BehaviorMachining small contour steps: M97Standard behaviorThe TNC inserts a transi

HEIDENHAIN iTNC 530 3111.6 Adaptive Feed Control Software Option (AFC) ... 358Application ... 358Defining the AFC basic settings ... 360Recordin

310 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorExample NC blocksN50 T20 G01 ...*Tool with large tool rad

HEIDENHAIN iTNC 530 31110.4 Miscellaneous Functions for Contouring BehaviorMachining open contours corners: M98Standard behaviorThe TNC calculates the

312 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorFeed rate factor for plunging movements: M103Standard beh

HEIDENHAIN iTNC 530 31310.4 Miscellaneous Functions for Contouring BehaviorFeed rate in millimeters per spindle revolution: M136Standard behaviorThe T

314 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorFeed rate for circular arcs: M109/M110/M111Standard behav

HEIDENHAIN iTNC 530 31510.4 Miscellaneous Functions for Contouring BehaviorCalculating the radius-compensated path in advance (LOOK AHEAD): M120Standa

316 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorRestrictions After an external or internal stop, you can

HEIDENHAIN iTNC 530 31710.4 Miscellaneous Functions for Contouring BehaviorSuperimposing handwheel positioning during program run: M118Standard behavi

318 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorRetraction from the contour in the tool-axis direction: M

HEIDENHAIN iTNC 530 31910.4 Miscellaneous Functions for Contouring BehaviorSuppressing touch probe monitoring: M141Standard behaviorWhen the stylus is

32 12.1 Functions for Multiple Axis Machining ... 38212.2 The PLANE Function: Tilting the Working Plane (Software Option 1) ... 383Introduction .

320 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorDelete modal program information: M142Standard behaviorTh

HEIDENHAIN iTNC 530 32110.4 Miscellaneous Functions for Contouring BehaviorAutomatically retract tool from the contour at an NC stop: M148Standard beh

322 Programming: Miscellaneous Functions10.4 Miscellaneous Functions for Contouring BehaviorSuppress limit switch message: M150Standard behaviorThe T

HEIDENHAIN iTNC 530 32310.5 Miscellaneous Functions for Laser Cutting Machines10.5 Miscellaneous Functions for Laser Cutting MachinesPrincipleThe TNC

324 Programming: Miscellaneous Functions10.5 Miscellaneous Functions for Laser Cutting MachinesOutput voltage as a function of speed: M202Behavior wi

Programming: Special Functions

326 Programming: Special Functions11.1 Overview of Special Functions11.1 Overview of Special FunctionsThe TNC provides the following powerful special

HEIDENHAIN iTNC 530 32711.1 Overview of Special FunctionsProgram defaults menuU Select the program defaults menuFunctions for contour and point machin

328 Programming: Special Functions11.1 Overview of Special FunctionsMenu of various DIN/ISO functionsU Select the menu for defining various plain-lan

HEIDENHAIN iTNC 530 32911.2 Dynamic Collision Monitoring (Software Option)11.2 Dynamic Collision Monitoring (Software Option)FunctionThe machine manuf

HEIDENHAIN iTNC 530 3313.1 Pallet Editor ... 418Application ... 418Selecting a pallet table ... 420Leaving the pallet file ... 420Pallet datum

330 Programming: Special Functions11.2 Dynamic Collision Monitoring (Software Option)Keep these constraints in mind: DCM helps to reduce the danger

HEIDENHAIN iTNC 530 33111.2 Dynamic Collision Monitoring (Software Option)Collision monitoring in the manual operating modesIn the Manual and Electron

332 Programming: Special Functions11.2 Dynamic Collision Monitoring (Software Option)Collision monitoring in Automatic operationThe TNC monitors moti

HEIDENHAIN iTNC 530 33311.2 Dynamic Collision Monitoring (Software Option)Graphic depiction of the protected space (FCL4 function)You can use the spli

334 Programming: Special Functions11.2 Dynamic Collision Monitoring (Software Option)Collision monitoring in the Test Run mode of operationFunctionWi

HEIDENHAIN iTNC 530 33511.3 Fixture Monitoring (Software Option)11.3 Fixture Monitoring (Software Option)FundamentalsUsing the fixture management in t

336 Programming: Special Functions11.3 Fixture Monitoring (Software Option)Fixture templatesHEIDENHAIN provides various fixture templates in a fixtur

HEIDENHAIN iTNC 530 33711.3 Fixture Monitoring (Software Option)Operating FixtureWizardFixtureWizard is operated primarily with the mouse. You can cha

338 Programming: Special Functions11.3 Fixture Monitoring (Software Option)Placing the fixture on the machineU Call the fixture managementU Select th

HEIDENHAIN iTNC 530 33911.3 Fixture Monitoring (Software Option)Editing fixturesU Call the fixture managementU Use the mouse or the arrow keys to sele

34 14.1 Switch-On, Switch-Off ... 438Switch-on ... 438Switch-off ... 44114.2 Moving the Machine Axes ... 442Note ... 442Moving the axis usi

340 Programming: Special Functions11.3 Fixture Monitoring (Software Option)Check the position of the measured fixtureTo inspect measured fixtures, yo

HEIDENHAIN iTNC 530 34111.3 Fixture Monitoring (Software Option)U Set-up clearance:Setup clearance to the measuring point that the TNC should maintain

342 Programming: Special Functions11.3 Fixture Monitoring (Software Option)Manage fixturesYou can save and restore measured fixtures via the Archive

HEIDENHAIN iTNC 530 34311.3 Fixture Monitoring (Software Option)Save fixtureU Call the fixture management, if requiredU With the arrow keys, choose th

344 Programming: Special Functions11.4 Tool Holder Management (DCM Software Option)11.4 Tool Holder Management (DCM Software Option)FundamentalsJust

HEIDENHAIN iTNC 530 34511.4 Tool Holder Management (DCM Software Option)Set the tool holder parameters: ToolHolderWizardWith the ToolHolderWizard you

346 Programming: Special Functions11.4 Tool Holder Management (DCM Software Option)Removing a tool holderU Delete the name of the tool holder from th

HEIDENHAIN iTNC 530 34711.5 Global Program Settings (Software Option)11.5 Global Program Settings (Software Option)FunctionThe global program settings

348 Programming: Special Functions11.5 Global Program Settings (Software Option)You cannot use the following global program run settings if you have

HEIDENHAIN iTNC 530 34911.5 Global Program Settings (Software Option)Technical prerequisitesTo be able to use the handwheel superimposition function,

HEIDENHAIN iTNC 530 3514.9 Datum Setting with a 3-D Touch Probe ... 484Overview ... 484Datum setting in any axis ... 484Corner as datum—using po

350 Programming: Special Functions11.5 Global Program Settings (Software Option)Activating/deactivating a functionU Select the Program Run or Manual

HEIDENHAIN iTNC 530 35111.5 Global Program Settings (Software Option)The following functions help you to navigate in the form. You can also use the mo

352 Programming: Special Functions11.5 Global Program Settings (Software Option)Basic rotationThe basic rotation function enables you to compensate a

HEIDENHAIN iTNC 530 35311.5 Global Program Settings (Software Option)Swapping axesWith the axis swapping function you can adapt the axes programmed in

354 Programming: Special Functions11.5 Global Program Settings (Software Option)Superimposed mirroringWith the superimposed mirroring function you ca

HEIDENHAIN iTNC 530 35511.5 Global Program Settings (Software Option)Axis lockingWith this function you can lock all active axes. Then when you run a

356 Programming: Special Functions11.5 Global Program Settings (Software Option)Handwheel superimpositionThe handwheel superimposition function enabl

HEIDENHAIN iTNC 530 35711.5 Global Program Settings (Software Option)Virtual axis VTYou can also carry out handwheel superimpositioning in the current

358 Programming: Special Functions11.6 Adaptive Feed Control Software Option (AFC)11.6 Adaptive Feed Control Software Option (AFC)ApplicationIn adapt

HEIDENHAIN iTNC 530 35911.6 Adaptive Feed Control Software Option (AFC)Adaptive feed control (AFC) offers the following benefits: Machining time is o

36 15.1 Programming and Executing Simple Machining Operations ... 500Positioning with Manual Data Input (MDI) ... 500Protecting and erasing progr

360 Programming: Special Functions11.6 Adaptive Feed Control Software Option (AFC)Defining the AFC basic settingsYou enter the settings for the TNC f

HEIDENHAIN iTNC 530 36111.6 Adaptive Feed Control Software Option (AFC)Proceed as follows to create the AFC.TAB file (only necessary if the file does

362 Programming: Special Functions11.6 Adaptive Feed Control Software Option (AFC)Recording a teach-in cutIn a teach-in cut, first the TNC copies for

HEIDENHAIN iTNC 530 36311.6 Adaptive Feed Control Software Option (AFC)Remember the following before you record a teach-in cut: If required, adapt th

364 Programming: Special Functions11.6 Adaptive Feed Control Software Option (AFC)Proceed as follows to select and, if required, edit the <name>

HEIDENHAIN iTNC 530 36511.6 Adaptive Feed Control Software Option (AFC)Activating/deactivating AFCU Select the Program Run, Full Sequence operating mo

366 Programming: Special Functions11.6 Adaptive Feed Control Software Option (AFC)Log fileIn a teach-in cut, the TNC saves for each machining step re

HEIDENHAIN iTNC 530 36711.6 Adaptive Feed Control Software Option (AFC)Proceed as follows to select the <name>.H.AFC2.DEP file:U Select the Prog

368 Programming: Special Functions11.6 Adaptive Feed Control Software Option (AFC)Tool breakage/tool wear monitoringWith the breakage/wear monitor, a

HEIDENHAIN iTNC 530 36911.7 Creating Text Files11.7 Creating Text FilesApplicationYou can use the TNC’s text editor to write and edit texts. Typical a

HEIDENHAIN iTNC 530 3716.1 Graphics ... 506Application ... 506Overview of display modes ... 508Plan view ... 508Projection in 3 planes ... 5

370 Programming: Special Functions11.7 Creating Text FilesEditing textsThe first line of the text editor is an information headline displaying the fi

HEIDENHAIN iTNC 530 37111.7 Creating Text FilesDeleting and inserting characters, words and linesWith the text editor, you can erase words and even li

372 Programming: Special Functions11.7 Creating Text FilesEditing text blocksYou can copy and erase text blocks of any size, and insert them at other

HEIDENHAIN iTNC 530 37311.7 Creating Text FilesFinding text sectionsWith the text editor, you can search for words or character strings in a text. Two

374 Programming: Special Functions11.8 Working with Cutting Data Tables11.8 Working with Cutting Data Ta b l e sNoteApplicationsIn cutting data table

HEIDENHAIN iTNC 530 37511.8 Working with Cutting Data TablesTable for workpiece materialsWorkpiece materials are defined in the table WMAT.TAB (see fi

376 Programming: Special Functions11.8 Working with Cutting Data TablesTable for tool cutting materialsTool cutting materials are defined in the TMAT

HEIDENHAIN iTNC 530 37711.8 Working with Cutting Data TablesCreating a new cutting data tableU Select the Programming and Editing mode of operationU S

378 Programming: Special Functions11.8 Working with Cutting Data TablesWorking with automatic speed / feed rate calculation1 If it has not already be

HEIDENHAIN iTNC 530 37911.8 Working with Cutting Data TablesData transfer from cutting data tablesIf you output a file type .TAB or .CDT via an extern

38 17.1 Selecting MOD Functions ... 538Selecting the MOD functions ... 538Changing the settings ... 538Exiting the MOD functions ... 538Overv

380 Programming: Special Functions11.8 Working with Cutting Data Tables

Programming: Multiple Axis Machining

382 Programming: Multiple Axis Machining12.1 Functions for Multiple Axis Machining12.1 Functions for Multiple Axis MachiningThe TNC functions for mul

HEIDENHAIN iTNC 530 38312.2 The PLANE Function: Tilting the Working Plane (Software Option 1)12.2 The PLANE Function: Tilting the Working Plane (Softw

384 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)In order to make the differences betwee

HEIDENHAIN iTNC 530 38512.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Define the PLANE functionU Show the soft-key row with spe

386 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Reset the PLANE functionU Show the soft

HEIDENHAIN iTNC 530 38712.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Defining the machining plane with space angles: PLANE SPA

388 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Input parametersU Spatial angle A?: Rot

HEIDENHAIN iTNC 530 38912.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Defining the machining plane with projection angles: PROJ

HEIDENHAIN iTNC 530 3917.14 Entering the Axis Traverse Limits, Datum Display ... 562Application ... 562Working without additional traverse limits

390 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Input parametersU Proj. angle 1st coord

HEIDENHAIN iTNC 530 39112.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Defining the machining plane with Euler angles: EULER PLA

392 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Input parametersU Rot. angle main coord

HEIDENHAIN iTNC 530 39312.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Defining the working plane with two vectors: VECTOR PLANE

394 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Input parametersU X component of base v

HEIDENHAIN iTNC 530 39512.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Defining the machining plane via three points: PLANE POIN

396 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Input parametersU X coordinate of 1st p

HEIDENHAIN iTNC 530 39712.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Defining the Machining Plane with a Single, Incremental S

398 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Tilting the working plane through axis

HEIDENHAIN iTNC 530 39912.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Input parametersU Axis angle A?: Axis angle to which the

40 18.1 General User Parameters ... 576Input possibilities for machine parameters ... 576Selecting general user parameters ... 576List of gener

400 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Specifying the positioning behavior of

HEIDENHAIN iTNC 530 40112.2 The PLANE Function: Tilting the Working Plane (Software Option 1)U Dist. tool tip – center of rot. (incremental): The TNC

402 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Positioning the rotary axes in a separa

HEIDENHAIN iTNC 530 40312.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Selection of alternate tilting possibilities: SEQ +/– (en

404 Programming: Multiple Axis Machining12.2 The PLANE Function: Tilting the Working Plane (Software Option 1)Example for a machine with a rotary tab

HEIDENHAIN iTNC 530 40512.3 Inclined-Tool Machining in the Tilted Plane12.3 Inclined-Tool Machining in the Tilted PlaneFunctionIn combination with M12

406 Programming: Multiple Axis Machining12.4 Miscellaneous Functions for Rotary Axes12.4 Miscellaneous Functions for Rotary AxesFeed rate in mm/min o

HEIDENHAIN iTNC 530 40712.4 Miscellaneous Functions for Rotary AxesShorter-path traverse of rotary axes: M126Standard behaviorThe standard behavior of

408 Programming: Multiple Axis Machining12.4 Miscellaneous Functions for Rotary AxesReducing display of a rotary axis to a value less than 360°: M94S

HEIDENHAIN iTNC 530 40912.4 Miscellaneous Functions for Rotary AxesAutomatic compensation of machine geometry when working with tilted axes: M114 (sof

First Steps with the iTNC 530

410 Programming: Multiple Axis Machining12.4 Miscellaneous Functions for Rotary AxesMaintaining the position of the tool tip when positioning with ti

HEIDENHAIN iTNC 530 41112.4 Miscellaneous Functions for Rotary AxesM128 on tilting tablesIf you program a tilting table movement while M128 is active,

412 Programming: Multiple Axis Machining12.4 Miscellaneous Functions for Rotary AxesOverlap between M128 and M114M128 is a new development of functio

HEIDENHAIN iTNC 530 41312.4 Miscellaneous Functions for Rotary AxesExact stop at corners with nontangential transitions: M134Standard behaviorThe stan

414 Programming: Multiple Axis Machining12.4 Miscellaneous Functions for Rotary AxesCompensating the machine’s kinematics configuration for ACTUAL/NO

HEIDENHAIN iTNC 530 41512.5 Peripheral milling: 3-D radius compensation with workpiece orientation12.5 Peripheral milling: 3-D radius compensation wit

416 Programming: Multiple Axis Machining12.5 Peripheral milling: 3-D radius compensation with workpiece orientation

Programming: Pallet Editor

418 Programming: Pallet Editor13.1 Pallet Editor13.1 Pallet EditorApplicationPallet tables are used for machining centers with pallet changers: The p

HEIDENHAIN iTNC 530 41913.1 Pallet Editor X, Y, Z (entry optional, other axes also possible):For pallet names, the programmed coordinates are referen

42 First Steps with the iTNC 5301.1 Overview1.1 OverviewThis chapter is intended to help TNC beginners quickly learn to handle the most important pro

420 Programming: Pallet Editor13.1 Pallet EditorSelecting a pallet tableU Call the file manager in the Programming and Editing or Program Run mode: P

HEIDENHAIN iTNC 530 42113.1 Pallet EditorPallet datum management with the pallet preset tableA preset table for managing pallet datums is available in

422 Programming: Pallet Editor13.1 Pallet EditorWorking with the pallet preset tableIf your machine tool builder has enabled the pallet preset table,

HEIDENHAIN iTNC 530 42313.1 Pallet EditorExecuting the pallet fileU Select the file manager in the Program Run, Full Sequence or Program Run, Single B

424 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented Machining13.2 Pallet Operation with Tool-Oriented MachiningApplicationPallet t

HEIDENHAIN iTNC 530 42513.2 Pallet Operation with Tool-Oriented Machining PALPRESET (entry optional):Preset number from the pallet preset table. The

426 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented MachiningWith the arrow keys and ENT, select the position that you wish to con

HEIDENHAIN iTNC 530 42713.2 Pallet Operation with Tool-Oriented MachiningEditing function in entry-form mode Soft keySelect previous palletSelect next

428 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented MachiningDelete fixtureDelete workpieceDelete buffer memory contentsTool-optim

HEIDENHAIN iTNC 530 42913.2 Pallet Operation with Tool-Oriented MachiningSelecting a pallet fileU Call the file manager in the Programming and Editing

HEIDENHAIN iTNC 530 431.2 Machine Switch-On1.2 Machine Switch-OnAcknowledge the power interruption and move to the reference pointsU Switch on the pow

430 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented MachiningSetting up the pallet level Pallet ID: The pallet name is displayed

HEIDENHAIN iTNC 530 43113.2 Pallet Operation with Tool-Oriented MachiningSetting up the fixture level Fixture: The number of the fixture is displayed

432 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented MachiningSetting up details in the fixture level Fixture: The number of the f

HEIDENHAIN iTNC 530 43313.2 Pallet Operation with Tool-Oriented MachiningSetting up the workpiece level Workpiece: The number of the workpiece is dis

434 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented MachiningSequence of tool-oriented machining The entry TO or CTO in the Metho

HEIDENHAIN iTNC 530 43513.2 Pallet Operation with Tool-Oriented Machining If the entries TO or CTO for all workpieces within a group contain the stat

436 Programming: Pallet Editor13.2 Pallet Operation with Tool-Oriented MachiningScreen layout for executing pallet tablesYou can have the TNC display

Manual Operation and Setup

438 Manual Operation and Setup14.1 Switch-On, Switch-Off14.1 Switch-On, Switch-OffSwitch-onSwitch on the power supply for control and machine. The TN

HEIDENHAIN iTNC 530 43914.1 Switch-On, Switch-OffThe TNC is now ready for operation in the Manual Operation mode.If your machine is equipped with abso

44 First Steps with the iTNC 5301.3 Programming the First Part1.3 Programming the First PartSelect the correct operating modeYou can write programs o

440 Manual Operation and Setup14.1 Switch-On, Switch-OffCrossing the reference point in a tilted working planeThe reference point of a tilted coordin

HEIDENHAIN iTNC 530 44114.1 Switch-On, Switch-OffSwitch-offTo prevent data from being lost at switch-off, you need to shut down the operating system o

442 Manual Operation and Setup14.2 Moving the Machine Axes14.2 Moving the Machine AxesNoteMoving the axis using the machine axis direction buttonsSel

HEIDENHAIN iTNC 530 44314.2 Moving the Machine AxesIncremental jog positioningWith incremental jog positioning you can move a machine axis by a preset

444 Manual Operation and Setup14.2 Moving the Machine AxesTraversing with electronic handwheelsThe iTNC supports traversing with the following new el

HEIDENHAIN iTNC 530 44514.2 Moving the Machine AxesAs soon as you have activated the handwheel with the handwheel activation key, the operating panel

446 Manual Operation and Setup14.2 Moving the Machine AxesHandwheel displayThe handwheel display (see image) consists of a header and 6 status lines

HEIDENHAIN iTNC 530 44714.2 Moving the Machine AxesSpecial features of the HR 550 FS wireless handwheel1Due to various potential sources of interferen

448 Manual Operation and Setup14.2 Moving the Machine AxesThe HR 550 FS wireless handwheel features a rechargeable battery. The battery is recharged

HEIDENHAIN iTNC 530 44914.2 Moving the Machine AxesIf the TNC has triggered an emergency stop you must reactivate the handwheel. Proceed as follows:U

HEIDENHAIN iTNC 530 451.3 Programming the First PartCreate a new program/file managementU Press the PGM MGT key: the TNC displays the file management.

450 Manual Operation and Setup14.2 Moving the Machine AxesMoving the axesActivate the handwheel: Press the handwheel key on the HR 5xx: Now you can o

HEIDENHAIN iTNC 530 45114.2 Moving the Machine AxesPotentiometer settingsThe potentiometers of the machine operating panel continue to be active after

452 Manual Operation and Setup14.2 Moving the Machine AxesEntering the spindle speed SU Press the handwheel soft key F3 (MSF).U Press the handwheel s

HEIDENHAIN iTNC 530 45314.2 Moving the Machine AxesGenerating a complete L BlockU Select the Positioning with MDI operating modeU If required, use the

454 Manual Operation and Setup14.3 Spindle Speed S, Feed Rate F and Miscellaneous Functions M14.3 Spindle Speed S, Feed Rate F and Miscellaneous Func

HEIDENHAIN iTNC 530 45514.3 Spindle Speed S, Feed Rate F and Miscellaneous Functions MChanging the spindle speed and feed rateWith the override knobs

456 Manual Operation and Setup14.4 Functional Safety FS (Option)14.4 Functional Safety FS (Option)General InformationEvery machine tool operator is e

HEIDENHAIN iTNC 530 45714.4 Functional Safety FS (Option)Explanation of termsSafety-related operating modesSafety functionsDesignation Short descripti

458 Manual Operation and Setup14.4 Functional Safety FS (Option)Check axis positionsAfter switch-on the TNC checks whether the position of an axis ma

HEIDENHAIN iTNC 530 45914.4 Functional Safety FS (Option)Overview of permitted feed rates and speedsThe TNC provides an overview of the permitted spee

46 First Steps with the iTNC 5301.3 Programming the First PartDefine a workpiece blankImmediately after you have created a new program, the TNC start

460 Manual Operation and Setup14.4 Functional Safety FS (Option)Activating feed-rate limitationWhen the F LIMITED soft key is set to ON, the TNC limi

HEIDENHAIN iTNC 530 46114.5 Datum Setting without a 3-D Touch Probe14.5 Datum Setting without a 3-D Touch ProbeNoteYou fix a datum by setting the TNC

462 Manual Operation and Setup14.5 Datum Setting without a 3-D Touch ProbeWorkpiece presetting with axis keysSelect the Manual Operation modeMove the

HEIDENHAIN iTNC 530 46314.5 Datum Setting without a 3-D Touch ProbeDatum management with the preset tableSaving the datums in the preset tableThe pres

464 Manual Operation and Setup14.5 Datum Setting without a 3-D Touch ProbeBasic rotations from the preset table rotate the coordinate system about th

HEIDENHAIN iTNC 530 46514.5 Datum Setting without a 3-D Touch ProbeManually saving the datums in the preset tableIn order to set datums in the preset

466 Manual Operation and Setup14.5 Datum Setting without a 3-D Touch ProbeFunction Soft keyDirectly transfer the actual position of the tool (the mea

HEIDENHAIN iTNC 530 46714.5 Datum Setting without a 3-D Touch ProbeExplanation of values saved in the preset table Simple machine with three axes wit

468 Manual Operation and Setup14.5 Datum Setting without a 3-D Touch ProbeEditing the preset tableEditing function in table mode Soft keySelect begin

HEIDENHAIN iTNC 530 46914.5 Datum Setting without a 3-D Touch ProbeActivating a datum from the preset table in the Manual Operation modeSelect the Man

HEIDENHAIN iTNC 530 471.3 Programming the First PartProgram layoutNC programs should be arranged consistently in a similar manner. This makes it easie

470 Manual Operation and Setup14.6 Using the 3-D Touch Probe14.6 Using the 3-D Touch Probe OverviewThe following touch probe cycles are available in

HEIDENHAIN iTNC 530 47114.6 Using the 3-D Touch ProbeRecording measured values from the touch-probe cyclesAfter executing any selected probe cycle, th

472 Manual Operation and Setup14.6 Using the 3-D Touch ProbeWriting the measured values from touch probe cycles in datum tablesWith the ENTER IN DATU

HEIDENHAIN iTNC 530 47314.6 Using the 3-D Touch ProbeWriting the measured values from touch probe cycles in the preset tableWith the ENTER IN PRESET T

474 Manual Operation and Setup14.6 Using the 3-D Touch ProbeStoring measured values in the pallet preset tableU Select any probe functionU Enter the

HEIDENHAIN iTNC 530 47514.7 Calibrating a 3-D Touch Probe14.7 Calibrating a 3-D Touch ProbeIntroductionIn order to precisely specify the actual trigge

476 Manual Operation and Setup14.7 Calibrating a 3-D Touch ProbeCalibrating the effective radius and compensating center misalignmentAfter the touch

HEIDENHAIN iTNC 530 47714.7 Calibrating a 3-D Touch ProbeDisplaying calibration valuesThe TNC stores the effective length and radius, as well as the c

478 Manual Operation and Setup14.8 Compensating Workpiece Misalignment with a 3-D Touch Probe14.8 Compensating Workpiece Misalignment with a 3-D Touc

HEIDENHAIN iTNC 530 47914.8 Compensating Workpiece Misalignment with a 3-D Touch ProbeOverviewCycle Soft keyBasic rotation using 2 points: The TNC mea

48 First Steps with the iTNC 5301.3 Programming the First PartProgram a simple contourThe contour shown to the right is to be milled once to a depth

480 Manual Operation and Setup14.8 Compensating Workpiece Misalignment with a 3-D Touch ProbeBasic rotation using 2 points:U Select the probe functio

HEIDENHAIN iTNC 530 48114.8 Compensating Workpiece Misalignment with a 3-D Touch ProbeDisplaying a basic rotationThe angle of the basic rotation appea

482 Manual Operation and Setup14.8 Compensating Workpiece Misalignment with a 3-D Touch ProbeDetermining basic rotation using 2 holes/studs:U Select

HEIDENHAIN iTNC 530 48314.8 Compensating Workpiece Misalignment with a 3-D Touch ProbeWorkpiece alignment using 2 pointsU Select the probe function by

484 Manual Operation and Setup14.9 Datum Setting with a 3-D Touch Probe14.9 Datum Setting with a 3-D Touch ProbeOverviewThe following soft-key functi

HEIDENHAIN iTNC 530 48514.9 Datum Setting with a 3-D Touch ProbeCorner as datum—using points that were already probed for a basic rotationU Select the

486 Manual Operation and Setup14.9 Datum Setting with a 3-D Touch ProbeCircle center as datumWith this function, you can set the datum at the center

HEIDENHAIN iTNC 530 48714.9 Datum Setting with a 3-D Touch ProbeCenter line as datumU Select the probe function by pressing the PROBING soft key.U Pos

488 Manual Operation and Setup14.9 Datum Setting with a 3-D Touch ProbeSetting datum points using holes/cylindrical studsA second soft-key row provid

HEIDENHAIN iTNC 530 48914.9 Datum Setting with a 3-D Touch ProbeMeasuring Workpieces with a 3-D Touch ProbeYou can also use the touch probe in the Man

HEIDENHAIN iTNC 530 491.3 Programming the First PartU Move to contour point 4: Enter the Y coordinate 5 and save your entry with the END keyU Define t

490 Manual Operation and Setup14.9 Datum Setting with a 3-D Touch ProbeMeasuring workpiece dimensionsU Select the probe function by pressing the PROB

HEIDENHAIN iTNC 530 49114.9 Datum Setting with a 3-D Touch ProbeFinding the angle between the angle reference axis and a workpiece edgeU Select the pr

492 Manual Operation and Setup14.9 Datum Setting with a 3-D Touch ProbeUsing the touch probe functions with mechanical probes or dial gaugesIf you do

HEIDENHAIN iTNC 530 49314.10 Tilting the Working Plane (Software Option 1)14.10 Tilting the Working Plane (Software Option 1)Application, functionThe

494 Manual Operation and Setup14.10 Tilting the Working Plane (Software Option 1)When tilting the working plane, the TNC differentiates between two m

HEIDENHAIN iTNC 530 49514.10 Tilting the Working Plane (Software Option 1)Traversing the reference points in tilted axesWith tilted axes, you use the

496 Manual Operation and Setup14.10 Tilting the Working Plane (Software Option 1)Datum setting on machines with spindle-head changing systemsIf your

HEIDENHAIN iTNC 530 49714.10 Tilting the Working Plane (Software Option 1)Activating manual tiltingTo select manual tilting, press the 3-D ROT soft ke

498 Manual Operation and Setup14.10 Tilting the Working Plane (Software Option 1)Setting the current tool-axis direction as the active machining dire

Positioning with Manual Data Input

About this ManualHEIDENHAIN iTNC 530 5About this ManualThe symbols used in this manual are described below.Would you like any changes, or have you fo

50 First Steps with the iTNC 5301.3 Programming the First PartCreate a cycle programThe holes (depth of 20 mm) shown in the figure at right are to be

500 Positioning with Manual Data Input15.1 Programming and Executing Simple Machining Operations15.1 Programming and Executing Simple Machining Opera

HEIDENHAIN iTNC 530 50115.1 Programming and Executing Simple Machining OperationsExample 1A hole with a depth of 20 mm is to be drilled into a single

502 Positioning with Manual Data Input15.1 Programming and Executing Simple Machining OperationsExample 2: Correcting workpiece misalignment on machi

HEIDENHAIN iTNC 530 50315.1 Programming and Executing Simple Machining OperationsProtecting and erasing programs in $MDIThe $MDI file is generally int

504 Positioning with Manual Data Input15.1 Programming and Executing Simple Machining Operations

Test Run and Program Run

506 Test Run and Program Run16.1 Graphics16.1 GraphicsApplicationIn the program run modes of operation as well as in the Test Run mode, the TNC graph

HEIDENHAIN iTNC 530 50716.1 GraphicsSetting the speed of the test runAfter you have started a program, the TNC displays the following soft keys with w

508 Test Run and Program Run16.1 GraphicsOverview of display modesThe control displays the following soft keys in the Program Run and Test Run modes

HEIDENHAIN iTNC 530 50916.1 GraphicsProjection in 3 planesSimilar to a workpiece drawing, the part is displayed with a plan view and two sectional pla

HEIDENHAIN iTNC 530 511.3 Programming the First PartExample NC blocksFurther information on this topic Creating a new program: See “Creating and Writ

510 Test Run and Program Run16.1 Graphics3-D viewThe workpiece is displayed in three dimensions. If you have the appropriate hardware, then with its

HEIDENHAIN iTNC 530 51116.1 GraphicsRotating and magnifying/reducing the 3-D viewU Shift the soft-key row until the soft key for the rotating and magn

512 Test Run and Program Run16.1 GraphicsSwitch the frame overlay display for the workpiece blank on/off:U Shift the soft-key row until the soft key

HEIDENHAIN iTNC 530 51316.1 GraphicsMagnifying detailsYou can magnify details in all display modes in the Test Run mode and a Program Run mode. The gr

514 Test Run and Program Run16.1 GraphicsCursor position during detail magnificationDuring detail magnification, the TNC displays the coordinates of

HEIDENHAIN iTNC 530 51516.1 GraphicsMeasuring the machining timeProgram Run modes of operationThe timer counts and displays the time from program star

516 Test Run and Program Run16.2 Functions for Program Display16.2 Functions for Program DisplayOverviewIn the program run modes of operation as well

HEIDENHAIN iTNC 530 51716.3 Test Run16.3 Test RunApplicationIn the Test Run mode of operation you can simulate programs and program sections to reduce

518 Test Run and Program Run16.3 Test RunDanger of collision!The TNC cannot graphically simulate all traverse motions actually performed by the machi

HEIDENHAIN iTNC 530 51916.3 Test RunExecuting a test runIf the central tool file is active, a tool table must be active (status S) to perform a test r

52 First Steps with the iTNC 5301.4 Graphically Testing the Program1.4 Graphically Testing the ProgramSelect the correct operating modeYou can test p

520 Test Run and Program Run16.3 Test RunExecuting a test run up to a certain blockWith the STOP AT N function the TNC does a test run only up to the

HEIDENHAIN iTNC 530 52116.3 Test RunSelecting the kinematics for test runYou can use this function to test programs whose kinematics does not match th

522 Test Run and Program Run16.3 Test RunSetting a tilted working plane for the test runYou can use this function on machines, where you want to defi

HEIDENHAIN iTNC 530 52316.4 Program Run16.4 Program RunApplicationIn the Program Run, Full Sequence mode of operation the TNC executes a part program

524 Test Run and Program Run16.4 Program RunRunning a part programPreparation1 Clamp the workpiece to the machine table.2 Set the datum.3 Select the

HEIDENHAIN iTNC 530 52516.4 Program RunInterrupting machiningThere are several ways to interrupt a program run: Programmed interruptions Pressing th

526 Test Run and Program Run16.4 Program RunProgramming of noncontrolled axes (counter axes)The TNC automatically interrupts the program run as soon

HEIDENHAIN iTNC 530 52716.4 Program RunMoving the machine axes during an interruptionYou can move the machine axes during an interruption in the same

528 Test Run and Program Run16.4 Program RunResuming program run after an interruptionIf you interrupt a program run during execution of a subprogram

HEIDENHAIN iTNC 530 52916.4 Program RunMid-program startup (block scan)With the RESTORE POS AT N feature (block scan) you can start a part program at

HEIDENHAIN iTNC 530 531.4 Graphically Testing the ProgramChoose the program you want to testU Press the PGM MGT key: the TNC displays the file managem

530 Test Run and Program Run16.4 Program RunIf you are working with nested programs, you can use MP7680 to define whether the block scan is to begin

HEIDENHAIN iTNC 530 53116.4 Program RunU To go to the first block of the current program to start a block scan, enter GOTO “0”.U To select block scan,

532 Test Run and Program Run16.4 Program RunReturning to the contourWith the RESTORE POSITION function, the TNC returns to the workpiece contour in t

HEIDENHAIN iTNC 530 53316.5 Automatic Program Start16.5 Automatic Program StartApplicationIn a Program Run operating mode, you can use the AUTOSTART s

534 Test Run and Program Run16.6 Optional Block Skip16.6 Optional Block SkipApplicationIn a test run or program run, the control can skip over blocks

HEIDENHAIN iTNC 530 53516.7 Optional Program-Run Interruption16.7 Optional Program-Run InterruptionApplicationThe TNC optionally interrupts program ru

536 Test Run and Program Run16.7 Optional Program-Run Interruption

MOD Functions

538 MOD Functions17.1 Selecting MOD Functions17.1 Selecting MOD FunctionsThe MOD functions provide additional input possibilities and displays. The a

HEIDENHAIN iTNC 530 53917.1 Selecting MOD FunctionsOverview of MOD functionsThe functions available depend on the momentarily selected operating mode:

54 First Steps with the iTNC 5301.4 Graphically Testing the ProgramStart the program testU Press the RESET + START soft key: The TNC simulates the ac

540 MOD Functions17.2 Software Numbers17.2 Software NumbersApplicationThe following software numbers are displayed on the TNC screen after the MOD fu

HEIDENHAIN iTNC 530 54117.3 Entering Code Numbers17.3 Entering Code NumbersApplicationThe TNC requires a code number for the following functions:In ad

542 MOD Functions17.4 Loading Service Packs17.4 Loading Service PacksApplicationThis function provides a simple way of updating the software of your

HEIDENHAIN iTNC 530 54317.5 Setting the Data Interfaces17.5 Setting the Data InterfacesApplicationTo set up the data interfaces, press the RS-232 / RS

544 MOD Functions17.5 Setting the Data InterfacesAssignmentThis function sets the destination for the transferred data.Applications: Transferring va

HEIDENHAIN iTNC 530 54517.5 Setting the Data InterfacesSoftware for data transferFor transfer of files to and from the TNC, we recommend using the HEI

546 MOD Functions17.5 Setting the Data InterfacesData transfer between the TNC and TNCremoNTCheck whether the TNC is connected to the correct serial

HEIDENHAIN iTNC 530 54717.6 Ethernet Interface17.6 Ethernet Interface IntroductionThe TNC is shipped with a standard Ethernet card to connect the cont

548 MOD Functions17.6 Ethernet InterfaceGeneral network settingsU Press the DEFINE NET soft key to enter the general network settings. The Computer n

HEIDENHAIN iTNC 530 54917.6 Ethernet InterfaceU Press the Configuration button to open the Configuration menu:Setting MeaningStatus  Interface active

HEIDENHAIN iTNC 530 551.5 Tool Setup1.5 Tool SetupSelect the correct operating modeTools are set up in the Manual Operation mode: U Press the operatin

550 MOD Functions17.6 Ethernet InterfaceU Apply the changes with the OK button, or discard them with the Cancel buttonU The Internet tab currently ha

HEIDENHAIN iTNC 530 55117.6 Ethernet InterfaceU Select the Ping/Routing tab to enter the ping and routing settings:U Select the NFS UID/GID tab to ent

552 MOD Functions17.6 Ethernet InterfaceNetwork settings specific to the deviceU Press the DEFINE MOUNT soft key to enter the network settings for a

HEIDENHAIN iTNC 530 55317.7 Configuring PGM MGT17.7 Configuring PGM MGTApplicationUse the MOD functions to specify which directories or files are to b

554 MOD Functions17.7 Configuring PGM MGTDependent filesIn addition to the file extension, dependent files also have the extension .SEC.DEP (SECtion,

HEIDENHAIN iTNC 530 55517.8 Machine-Specific User Parameters17.8 Machine-Specific User ParametersApplicationTo enable you to set machine-specific func

556 MOD Functions17.9 Showing the Workpiece in the Working Space17.9 Showing the Workpiece in the Working SpaceApplicationThis MOD function enables y

HEIDENHAIN iTNC 530 55717.9 Showing the Workpiece in the Working SpaceYou can also activate the working-space monitor for the Test Run mode in order t

558 MOD Functions17.10 Position Display Types17.10 Position Display TypesApplicationIn the Manual Operation mode and in the Program Run modes of oper

HEIDENHAIN iTNC 530 55917.11 Unit of Measurement17.11 Unit of MeasurementApplicationThis MOD function determines whether the coordinates are displayed

56 First Steps with the iTNC 5301.5 Tool SetupThe pocket table TOOL_P.TCHIn the pocket table TOOL_P.TCH (permanently saved under TNC:\) you specify w

560 MOD Functions17.12 Selecting the Programming Language for $MDI17.12 Selecting the Programming Language for $MDIApplicationThe Program input MOD f

HEIDENHAIN iTNC 530 56117.13 Selecting the Axes for Generating G01 Blocks17.13 Selecting the Axes for Generating G01 BlocksApplicationThe axis selecti

562 MOD Functions17.14 Entering the Axis Traverse Limits, Datum Display17.14 Entering the Axis Traverse Limits, Datum DisplayApplicationThe AXIS LIMI

HEIDENHAIN iTNC 530 56317.14 Entering the Axis Traverse Limits, Datum DisplayDatum displayThe values shown at the top right of the screen define the c

564 MOD Functions17.15 Displaying HELP Files17.15 Displaying HELP FilesApplicationHelp files can aid you in situations in which you need clear instru

HEIDENHAIN iTNC 530 56517.16 Displaying Operating Times17.16 Displaying Operating TimesApplicationThe MACHINE TIME soft key enables you to see various

566 MOD Functions17.17 Checking the Data Carrier17.17 Checking the Data CarrierApplicationPress the CHECK THE FILE SYSTEM soft key to check the TNC a

HEIDENHAIN iTNC 530 56717.18 Setting the System Time17.18 Setting the System TimeApplicationYou can set the time zone, the date and the system time wi

568 MOD Functions17.19 TeleService17.19 TeleServiceApplicationThe TNC allows you to carry out TeleService. To be able to use this feature, your TNC s

HEIDENHAIN iTNC 530 56917.20 External Access17.20 External AccessApplicationThe soft key SERVICE can be used to grant or restrict access through the L

HEIDENHAIN iTNC 530 571.6 Workpiece Setup1.6 Workpiece SetupSelect the correct operating modeWorkpieces are set up in the Manual Operation or Electron

570 MOD Functions17.20 External AccessExample of TNC.SYSPermitting/Restricting external accessU Select any machine mode of operationU Press the MOD k

HEIDENHAIN iTNC 530 57117.21 Configuring the HR 550 FS Wireless Handwheel17.21 Configuring the HR 550 FS Wireless HandwheelApplicationPress the SET UP

572 MOD Functions17.21 Configuring the HR 550 FS Wireless HandwheelSetting the transmission channelIf the wireless handwheel is started automatically

HEIDENHAIN iTNC 530 57317.21 Configuring the HR 550 FS Wireless HandwheelSelecting the transmitter powerU Press the MOD key to select the MOD function

574 MOD Functions17.21 Configuring the HR 550 FS Wireless Handwheel

Tables and Overviews

576 Tables and Overviews18.1 General User Parameters18.1 General User ParametersGeneral user parameters are machine parameters affecting TNC settings

HEIDENHAIN iTNC 530 57718.1 General User ParametersList of general user parametersExternal data transferAdjusting TNC interfaces EXT1 (5020.0) and EXT

578 Tables and Overviews18.1 General User ParametersRapid traverse for triggering touch probes MP61501 to 300 000 [mm/min]Pre-position at rapid trave

HEIDENHAIN iTNC 530 57918.1 General User ParametersRadius measurement with the TT 130 touch probe: Probing directionMP6505.0 (traverse range 1) to 650

58 First Steps with the iTNC 5301.6 Workpiece SetupAlign the workpiece with a 3-D touch probe systemU Insert the 3-D touch probe: In the Manual Data

580 Tables and Overviews18.1 General User ParametersCoordinates of the TT 120 stylus center relative to the machine datumMP6580.0 (traverse range 1)X

HEIDENHAIN iTNC 530 58118.1 General User ParametersKinematicsOpt: Maximum permitted deviation from entered calibration sphere radiusMP66010.01 to 0.1K

582 Tables and Overviews18.1 General User ParametersLocking soft key for tablesMP7224.2Do not lock the EDITING ON/OFF soft key: %0000000Lock the EDIT

HEIDENHAIN iTNC 530 58318.1 General User ParametersConfigure tool tables MP7260Inactive: 0Number of tools generated by the TNC when a new tool table i

584 Tables and Overviews18.1 General User ParametersConfigure tool table (To omit from the table: enter 0); Column number in the tool table for MP726

HEIDENHAIN iTNC 530 58518.1 General User ParametersConfigure tool table (To omit from the table: enter 0); Column number in the tool table for MP7266.

586 Tables and Overviews18.1 General User ParametersConfigure tool pocket table (to omit from the table: enter 0); Column number in the pocket table

HEIDENHAIN iTNC 530 58718.1 General User ParametersDisplay step for the spindle positionMP72890.1 °: 00.05 °: 10.01 °: 20.005 °: 30.001 °: 40.0005 °:

588 Tables and Overviews18.1 General User ParametersReset status display, Q parameters, tool data and machining timeMP7300Reset all when a program is

HEIDENHAIN iTNC 530 58918.1 General User ParametersMachining and program runEffect of Cycle 11 SCALING FACTOR MP7410SCALING FACTOR effective in 3 axes

HEIDENHAIN iTNC 530 591.6 Workpiece SetupSet the datum with a 3-D touch probeU Insert the 3-D touch probe: In the MDI mode, run a TOOL CALL block cont

590 Tables and Overviews18.1 General User ParametersOperation of various miscellaneousfunctions MNote:The kV factors for position loop gain are set b

HEIDENHAIN iTNC 530 59118.2 Pin Layouts and Connecting Cables for the Data Interfaces18.2 Pin Layouts and Connecting Cables for the Data InterfacesRS-

592 Tables and Overviews18.2 Pin Layouts and Connecting Cables for the Data InterfacesWhen using the 9-pin adapter block:Non-HEIDENHAIN devicesThe co

HEIDENHAIN iTNC 530 59318.2 Pin Layouts and Connecting Cables for the Data InterfacesRS-422/V.11 interfaceOnly non-HEIDENHAIN devices are connected to

594 Tables and Overviews18.3 Technical Information18.3 Technical InformationExplanation of symbols StandardAxis optionSoftware option 1z Software

HEIDENHAIN iTNC 530 59518.3 Technical InformationContour elements  Straight line Chamfer Circular path Circle center point Circle radius Tangent

596 Tables and Overviews18.3 Technical InformationActual position capture  Actual positions can be transferred directly into the NC programProgram v

HEIDENHAIN iTNC 530 59718.3 Technical InformationInterpolation  Linear in 4 axesLinear in 5 axes (subject to export permit) (software option 1) Cir

598 Tables and Overviews18.3 Technical InformationAccessoriesElectronic handwheels  One HR 550 FS portable wireless handwheel with display or One H

HEIDENHAIN iTNC 530 59918.3 Technical InformationSoftware option 1Rotary table machining Programming of cylindrical contours as if in two axesFeed r

TNC Model, Software and Features6 TNC Model, Software and FeaturesThis manual describes functions and features provided by TNCs as of the following

60 First Steps with the iTNC 5301.7 Running the First Program1.7 Running the First ProgramSelect the correct operating modeYou can run programs eithe

600 Tables and Overviews18.3 Technical InformationGlobal Program Settings software optionFunction for superimposing coordinate transformations in the

HEIDENHAIN iTNC 530 60118.3 Technical InformationFCL 3 upgrade functionsEnabling of significant improvements Touch probe cycle for 3-D probing Touch

602 Tables and Overviews18.3 Technical InformationInput format and unit of TNC functionsPositions, coordinates, circle radii, chamfer lengths–99 999.

HEIDENHAIN iTNC 530 60318.4 Exchanging the Buffer Battery18.4 Exchanging the Buffer BatteryA buffer battery supplies the TNC with current to prevent t

604 Tables and Overviews18.4 Exchanging the Buffer Battery

HEIDENHAIN iTNC 530 605IndexSYMBOLE3-D compensationPeripheral milling ... 4153-D touch probesCalibratingTriggering ... 475Managing more than one block

606 IndexFFile management ... 103Calling ... 105Configuring with MOD ... 553Copying a file ... 110Copying a table ... 112Deleting a file ... 114Depen

HEIDENHAIN iTNC 530 607IndexPPallet datum ... 421Pallet preset ... 421Pallet tableApplication ... 418, 424Entering coordinates ... 419, 425Executing .

608 IndexSStatus display ... 69Additional ... 71General ... 69Straight line ... 197, 210String parameters ... 277Structuring programs ... 134Subprogr

Overview TablesMachining cyclesCycle number Cycle designationDEF activeCALL active7 Datum shift 8 Mirror image 9 Dwell time 10 Rotation 11 Scaling

Introduction

204 Back boring 205 Universal pecking 206 Tapping with a floating tap holder, new 207 Rigid tapping, new 208 Bore milling 209 Tapping with chip b

Miscellaneous functionsM Effect Effective at block... Start End PageM0 Program run STOP/Spindle STOP/Coolant OFF  Page 303M1 Optional program STOP/

M109M110M111Constant contouring speed at tool cutting edge(increase and decrease feed rate)Constant contouring speed at tool cutting edge (feed rate d

Overview of DIN/ISO Functions of the iTNC 530M FunctionsM00M01M02Program STOP/Spindle STOP/Coolant OFFOptional program STOP STOP program run/Spindle S

M200M201M202M203M204Laser cutting: Direct output of the programmed voltageLaser cutting: Output voltage as a function of distanceLaser cutting: Output

*) Non-modal functionCycles for multipass millingG60G230G231Run 3-D dataMultipass milling of plane surfacesMultipass milling of tilted surfaces*) Non-

Contour cyclesRadius compensation of the contour subprogramsHHHPolar coordinate angleRotation angle with G73Tolerance angle with M112I X coordinate of

Coordinate transformationQ-parameter definitionsCoordinate transformationActivate CancelationDatumshiftG54 X+20 Y+30 Z+10G54 X0 Y0 Z0Mirror image G28

DR. JOHANNES HEIDENHAIN GmbHDr.-Johannes-Heidenhain-Straße 583301 Traunreut, Germany{ +49 8669 31-0| +49 8669 5061E-mail: [email protected]

62 Introduction2.1 The iTNC 5302.1 The iTNC 530HEIDENHAIN TNC controls are workshop-oriented contouring controls that enable you to program conventio

HEIDENHAIN iTNC 530 632.2 Visual Display Unit and Keyboard2.2 Visual Display Unit and KeyboardVisual display unitThe TNC is delivered with the BF 250

64 Introduction2.2 Visual Display Unit and KeyboardSets the screen layoutYou select the screen layout yourself: In the PROGRAMMING AND EDITING mode o

HEIDENHAIN iTNC 530 652.2 Visual Display Unit and KeyboardOperating panelThe TNC is delivered with the TE 530 keyboard unit. The figure shows the cont

66 Introduction2.3 Operating Modes2.3 Operating ModesManual Operation and Electronic HandwheelThe Manual Operation mode is required for setting up th

HEIDENHAIN iTNC 530 672.3 Operating ModesProgramming and EditingIn this mode of operation you can write your part programs. The FK free programming fe

68 Introduction2.3 Operating ModesProgram Run, Full Sequence and Program Run, Single BlockIn the Program Run, Full Sequence mode of operation the TNC

HEIDENHAIN iTNC 530 692.4 Status Displays2.4 Status Displays“General” status displayThe status display in the lower part of the screen informs you of

TNC Model, Software and FeaturesHEIDENHAIN iTNC 530 7Many machine manufacturers, as well as HEIDENHAIN, offer programming courses for the TNCs. We re

70 Introduction2.4 Status DisplaysOne or more global program settings are active (software option)Number of the active presets from the preset table.

HEIDENHAIN iTNC 530 712.4 Status DisplaysAdditional status displaysThe additional status displays contain detailed information on the program run. The

72 Introduction2.4 Status DisplaysOverviewAfter switch-on, the TNC displays the Overview status form, provided that you have selected the PROGRAM+STA

HEIDENHAIN iTNC 530 732.4 Status DisplaysGeneral pallet information (PAL tab)Program section repeat/Subprograms (LBL tab)Information on standard cycle

74 Introduction2.4 Status DisplaysActive miscellaneous functions M (M tab)Soft key MeaningNo direct selection possibleList of the active M functions

HEIDENHAIN iTNC 530 752.4 Status DisplaysPositions and coordinates (POS tab)Information on tools (TOOL tab)Soft key MeaningType of position display, e

76 Introduction2.4 Status DisplaysTool measurement (TT tab)Coordinate transformations (TRANS tab)For further information, refer to the User's Ma

HEIDENHAIN iTNC 530 772.4 Status DisplaysGlobal program settings 1 (GPS1 tab, software option)Global program settings 2 (GPS2 tab, software option)The

78 Introduction2.4 Status DisplaysAdaptive Feed Control (AFC tab, software option)The TNC only displays the AFC tab if the function is active on your

HEIDENHAIN iTNC 530 792.5 Window Manager2.5 Window ManagerThe TNC features the Xfce window manager. Xfce is a standard application for UNIX-based oper

TNC Model, Software and Features8 Software optionsThe iTNC 530 features various software options that can be enabled by you or your machine tool bui

80 Introduction2.5 Window ManagerSoft-key rowIn the task bar you can choose different workspaces by mouse click. The iTNC provides the following work

HEIDENHAIN iTNC 530 812.6 Accessories: HEIDENHAIN 3-D Touch Probes and Electronic Handwheels2.6 Accessories: HEIDENHAIN 3-D Touch Probes and Electroni

82 Introduction2.6 Accessories: HEIDENHAIN 3-D Touch Probes and Electronic HandwheelsTT 140 tool touch probe for tool measurementThe TT 140 is a trig

Programming: Fundamentals, File Management

84 Programming: Fundamentals, File Management3.1 Fundamentals3.1 FundamentalsPosition encoders and reference marksThe machine axes are equipped with

HEIDENHAIN iTNC 530 853.1 FundamentalsReference system on milling machinesWhen using a milling machine, you orient tool movements to the Cartesian coo

86 Programming: Fundamentals, File Management3.1 FundamentalsPolar coordinatesIf the production drawing is dimensioned in Cartesian coordinates, you

HEIDENHAIN iTNC 530 873.1 FundamentalsAbsolute and incremental workpiece positionsAbsolute workpiece positionsAbsolute coordinates are position coordi

88 Programming: Fundamentals, File Management3.1 FundamentalsSetting the datumA production drawing identifies a certain form element of the workpiece

HEIDENHAIN iTNC 530 893.2 Creating and Writing Programs3.2 Creating and Writing ProgramsOrganization of an NC program in DIN/ISOA part program consist

TNC Model, Software and FeaturesHEIDENHAIN iTNC 530 9Global Program Settings software option DescriptionFunction for superimposing coordinate transfo

90 Programming: Fundamentals, File Management3.2 Creating and Writing ProgramsCreating a new part programYou always enter a part program in the Progr

HEIDENHAIN iTNC 530 913.2 Creating and Writing ProgramsExample: Display the BLK form in the NC programThe TNC automatically generates the first and la

92 Programming: Fundamentals, File Management3.2 Creating and Writing ProgramsProgramming tool movements in DIN/ISO formatTo program a block, select

HEIDENHAIN iTNC 530 933.2 Creating and Writing ProgramsActual position captureThe TNC enables you to transfer the current tool position into the progr

94 Programming: Fundamentals, File Management3.2 Creating and Writing ProgramsEditing a programWhile you are creating or editing a part program, you

HEIDENHAIN iTNC 530 953.2 Creating and Writing ProgramsInserting blocks at any desired locationU Select the block after which you want to insert a new

96 Programming: Fundamentals, File Management3.2 Creating and Writing ProgramsLooking for the same words in different blocksTo use this function, set

HEIDENHAIN iTNC 530 973.2 Creating and Writing ProgramsMarking, copying, deleting and inserting program sectionsThe TNC provides certain functions for

98 Programming: Fundamentals, File Management3.2 Creating and Writing ProgramsThe TNC search functionWith the search function of the TNC, you can sea

HEIDENHAIN iTNC 530 993.2 Creating and Writing ProgramsFind/Replace any textU If required, select the block containing the word you wish to find.U Sel