Heidenhain iTNC 530 (60642x-04) Manuel d'utilisateur

User’s ManualHEIDENHAIN Conversational FormatiTNC 530NC Software606420-04606421-04606424-04English (en)8/2014

TNC model, software and features10 Feature content level (upgrade functions)Along with software options, significant further improvements of the TNC

100 Introduction2.7 Accessories: HEIDENHAIN touch probes and electronic handwheels

Programming: Fundamentals, File Management

102 Programming: Fundamentals, File Management3.1 Fundamentals3.1 FundamentalsPosition encoders and reference marksThe machine axes are equipped with

HEIDENHAIN iTNC 530 1033.1 FundamentalsReference system on milling machinesWhen using a milling machine, you orient tool movements to the Cartesian co

104 Programming: Fundamentals, File Management3.1 FundamentalsPolar coordinatesIf the production drawing is dimensioned in Cartesian coordinates, you

HEIDENHAIN iTNC 530 1053.1 FundamentalsAbsolute and incremental workpiece positionsAbsolute workpiece positionsAbsolute coordinates are position coord

106 Programming: Fundamentals, File Management3.1 FundamentalsSetting the datumA production drawing identifies a certain form element of the workpiec

HEIDENHAIN iTNC 530 1073.2 Creating and writing programs3.2 Creating and writing programsOrganization of an NC program in HEIDENHAIN Conversational fo

108 Programming: Fundamentals, File Management3.2 Creating and writing programsDefine the blank: BLK FORMImmediately after initiating a new program,

HEIDENHAIN iTNC 530 1093.2 Creating and writing programsCreating a new part programYou always enter a part program in the Programming and Editing mode

TNC model, software and featuresHEIDENHAIN iTNC 530 11Intended place of operationThe TNC complies with the limits for a Class A device in accordance

110 Programming: Fundamentals, File Management3.2 Creating and writing programsExample: Display the BLK form in the NC programThe TNC generates the b

HEIDENHAIN iTNC 530 1113.2 Creating and writing programsProgramming tool movements in conversational formatTo program a block, initiate the dialog by

112 Programming: Fundamentals, File Management3.2 Creating and writing programsPossible feed rate inputFunctions for setting the feed rate Soft keyRa

HEIDENHAIN iTNC 530 1133.2 Creating and writing programsActual position captureThe TNC enables you to transfer the current tool position into the prog

114 Programming: Fundamentals, File Management3.2 Creating and writing programsEditing a programWhile you are creating or editing a part program, you

HEIDENHAIN iTNC 530 1153.2 Creating and writing programsInserting blocks at any desired location Select the block after which you want to insert a ne

116 Programming: Fundamentals, File Management3.2 Creating and writing programsSaving a program to a new fileIf desired, you can save the contents of

HEIDENHAIN iTNC 530 1173.2 Creating and writing programsLooking for the same words in different blocksTo use this function, set the AUTO DRAW soft key

118 Programming: Fundamentals, File Management3.2 Creating and writing programsMarking, copying, deleting and inserting program sectionsThe TNC provi

HEIDENHAIN iTNC 530 1193.2 Creating and writing programsThe TNC search functionThe search function of the TNC enables you to search for any text withi

New functions in 60642x-01 since the predecessor versions 34049x-0512 New functions in 60642x-01 since the predecessor versions 34049x-05 Opening a

120 Programming: Fundamentals, File Management3.2 Creating and writing programsFinding/Replacing any text If required, select the block containing t

HEIDENHAIN iTNC 530 1213.3 File management: Fundamentals3.3 File management: FundamentalsFilesWhen you write a part program on the TNC, you must first

122 Programming: Fundamentals, File Management3.3 File management: FundamentalsFile namesWhen you store programs, tables and texts as files, the TNC

HEIDENHAIN iTNC 530 1233.3 File management: FundamentalsDisplaying externally created files on the TNCThe TNC features several additional tools which

124 Programming: Fundamentals, File Management3.4 Working with the file manager3.4 Working with the file managerDirectoriesTo ensure that you can eas

HEIDENHAIN iTNC 530 1253.4 Working with the file managerOverview: Functions of the file managerIf you want to use the old file management system, you

126 Programming: Fundamentals, File Management3.4 Working with the file managerManage network drives Page 153Copy a directory Page 136Update the dire

HEIDENHAIN iTNC 530 1273.4 Working with the file managerCalling the file managerPress the PGM MGT key: The TNC displays the file management window (se

128 Programming: Fundamentals, File Management3.4 Working with the file managerThe wide window on the right shows you all files that are stored in th

HEIDENHAIN iTNC 530 1293.4 Working with the file managerSelecting drives, directories and filesCall the file managerUse the arrow keys or the soft key

New functions in 60642x-01 since the predecessor versions 34049x-05HEIDENHAIN iTNC 530 13 In the Test Run mode, the working plane can now be defined

130 Programming: Fundamentals, File Management3.4 Working with the file managerStep 3: Select a filePress the SELECT TYPE soft keyPress the soft key

HEIDENHAIN iTNC 530 1313.4 Working with the file managerSelecting smarT.NC programsPrograms created in the smarT.NC operating mode can be opened in th

132 Programming: Fundamentals, File Management3.4 Working with the file managerCreating a new directory (only possible on the drive TNC:\)Move the hi

HEIDENHAIN iTNC 530 1333.4 Working with the file managerCopying a single file Move the highlight to the file you wish to copy Press the COPY soft ke

134 Programming: Fundamentals, File Management3.4 Working with the file managerCopying files into another directory Select a screen layout with two

HEIDENHAIN iTNC 530 1353.4 Working with the file managerCopying a tableIf you are copying tables, you can overwrite individual rows or columns in the

136 Programming: Fundamentals, File Management3.4 Working with the file managerCopying a directory Move the highlight in the right window onto the d

HEIDENHAIN iTNC 530 1373.4 Working with the file managerDeleting a file Move the highlight to the file you want to delete To select the erasing func

138 Programming: Fundamentals, File Management3.4 Working with the file managerTagging filesTagging function Soft keyMove cursor upwardMove cursor do

HEIDENHAIN iTNC 530 1393.4 Working with the file managerSome functions, such as copying or erasing files, can not only be used for individual files, b

New functions in 60642x-01 since the predecessor versions 34049x-0514  Several special functions (SPEC FCT) are now available in the MDI operating

140 Programming: Fundamentals, File Management3.4 Working with the file managerTagging files with shortcuts Move the highlight to the first file Pr

HEIDENHAIN iTNC 530 1413.4 Working with the file managerAdditional functionsProtecting a file / Canceling file protection Move the highlight to the f

142 Programming: Fundamentals, File Management3.4 Working with the file managerAdapting the file managerYou open the menu for adapting the file manag

HEIDENHAIN iTNC 530 1433.4 Working with the file managerWorking with shortcutsShortcuts are commands triggered by certain key combinations. Shortcuts

144 Programming: Fundamentals, File Management3.4 Working with the file managerArchiving filesYou can use the TNC archiving function to save files an

HEIDENHAIN iTNC 530 1453.4 Working with the file managerExtracting files from archiveFollow the steps outlined below for extracting: In the right hal

146 Programming: Fundamentals, File Management3.4 Working with the file managerAdditional tools for management of external file typesThe additional t

HEIDENHAIN iTNC 530 1473.4 Working with the file managerDisplaying and editing Excel filesProceed as follows to open and edit Excel files with the ext

148 Programming: Fundamentals, File Management3.4 Working with the file managerWorking with ZIP archivesTo open ZIP archives with the extension zip d

HEIDENHAIN iTNC 530 1493.4 Working with the file managerDisplaying or editing text filesTo open and edit text files (ASCII files, e.g. with the extens

New functions in version 60642x-02HEIDENHAIN iTNC 530 15New functions in version 60642x-02 New function for opening 3-D data (software option) direc

150 Programming: Fundamentals, File Management3.4 Working with the file managerDisplaying graphics filesTo open graphics files with the extension bmp

HEIDENHAIN iTNC 530 1513.4 Working with the file managerData transfer to or from an external data mediumCall the file managerSelect the screen layout

152 Programming: Fundamentals, File Management3.4 Working with the file managerIf you wish to copy from the external data medium to the TNC, move the

HEIDENHAIN iTNC 530 1533.4 Working with the file managerThe TNC in a networkIf the TNC is connected to a network, the directory window displays up to

154 Programming: Fundamentals, File Management3.4 Working with the file managerUSB devices on the TNC (FCL 2 function)Backing up data from or loading

HEIDENHAIN iTNC 530 1553.4 Working with the file managerTo remove a USB device, proceed as follows: Call the file manager: Press the PGM MGT key Sel

156 Programming: Fundamentals, File Management3.4 Working with the file manager

Programming: Programming Aids

158 Programming: Programming Aids4.1 Adding comments4.1 Adding commentsApplicationYou can add comments to any desired block in the part program to ex

HEIDENHAIN iTNC 530 1594.1 Adding commentsFunctions for editing of the commentFunction Soft keyJump to beginning of commentJump to end of commentJump

New functions in version 60642x-0216  The new host computer operation was introduced (see "Host computer operation" on page 700) The SEL

160 Programming: Programming Aids4.2 Structuring programs4.2 Structuring programsDefinition and applicationsThis TNC function enables you to comment

HEIDENHAIN iTNC 530 1614.3 Integrated calculator4.3 Integrated calculatorOperationThe TNC features an integrated calculator with the basic mathematica

162 Programming: Programming Aids4.4 Programming graphics4.4 Programming graphicsTo generate/not generate graphics during programming:While you are w

HEIDENHAIN iTNC 530 1634.4 Programming graphicsBlock number display ON/OFF Shift the soft-key row: see figure Show block numbers: Set the SHOW OMIT

164 Programming: Programming Aids4.5 3-D line graphics (FCL2 function)4.5 3-D line graphics (FCL2 function)ApplicationUse the 3-D line graphics to ha

HEIDENHAIN iTNC 530 1654.5 3-D line graphics (FCL2 function)You can also use the mouse with the 3-D line graphics. The following functions are availab

166 Programming: Programming Aids4.5 3-D line graphics (FCL2 function)Highlighting NC blocks in the graphics Shift the soft-key row To highlight th

HEIDENHAIN iTNC 530 1674.6 Immediate help for NC error messages4.6 Immediate help for NC error messagesShow error messagesThe TNC automatically genera

168 Programming: Programming Aids4.7 List of all current error messages4.7 List of all current error messagesFunctionUse this function to show a pop-

HEIDENHAIN iTNC 530 1694.7 List of all current error messagesWindow contentsColumn MeaningNumber Error number (–1: no error number defined), issued by

New functions in version 60642x-02HEIDENHAIN iTNC 530 17 New Cycle 225 ENGRAVING (see User’s Manual for Cycle Programming) New Cycle 276 CONTOUR TR

170 Programming: Programming Aids4.7 List of all current error messagesCalling the TNCguide help systemYou can call the TNC's help system via so

HEIDENHAIN iTNC 530 1714.7 List of all current error messagesGenerating service filesYou can use this function to save all files relevant to service p

172 Programming: Programming Aids4.8 The context-sensitive help system TNCguide (FCL3 function)4.8 The context-sensitive help system TNCguide (FCL3 f

HEIDENHAIN iTNC 530 1734.8 The context-sensitive help system TNCguide (FCL3 function)Working with TNCguideCall TNCguideThere are several ways to start

174 Programming: Programming Aids4.8 The context-sensitive help system TNCguide (FCL3 function)Navigating in the TNCguideIt's easiest to use the

HEIDENHAIN iTNC 530 1754.8 The context-sensitive help system TNCguide (FCL3 function)Move up by one page Move down by one pageDisplay or hide table of

176 Programming: Programming Aids4.8 The context-sensitive help system TNCguide (FCL3 function)Subject indexThe most important subjects in the Manual

HEIDENHAIN iTNC 530 1774.8 The context-sensitive help system TNCguide (FCL3 function)Downloading current help filesYou'll find the help files for

178 Programming: Programming Aids4.8 The context-sensitive help system TNCguide (FCL3 function)Chinese (simplified) TNC:\tncguide\zhChinese (traditio

Programming: Tools

New functions in version 60642x-0318 New functions in version 60642x-03 New software option Active Chatter Control (ACC) (see "Active Chatter

180 Programming: Tools5.1 Entering tool-related data5.1 Entering tool-related dataFeed rate FThe feed rate F is the speed (in millimeters per minute

HEIDENHAIN iTNC 530 1815.1 Entering tool-related dataSpindle speed SThe spindle speed S is entered in revolutions per minute (rpm) in a TOOL CALL bloc

182 Programming: Tools5.2 Tool data5.2 Tool dataRequirements for tool compensationYou usually program the coordinates of path contours as they are di

HEIDENHAIN iTNC 530 1835.2 Tool dataDelta values for lengths and radiiDelta values are offsets in the length and radius of a tool.A positive delta val

184 Programming: Tools5.2 Tool dataEntering tool data in the tableYou can define and store up to 30000 tools and their tool data in a tool table. In

HEIDENHAIN iTNC 530 1855.2 Tool dataDL Delta value for tool length L.Input range in mm: -999.9999 to +999.9999Input range in inches: -39.37 to +39.37T

186 Programming: Tools5.2 Tool dataDOC Comment on the tool.Input range: 16 characters max.Tool comment?PLC Information on this tool that is to be sen

HEIDENHAIN iTNC 530 1875.2 Tool dataPITCH Thread pitch of the tool. Is used by Tapping cycles 206, 207 and 209 in order to monitor whether the pitch d

188 Programming: Tools5.2 Tool dataTool table: Tool data required for automatic tool measurementFor a description of the cycles for automatic tool me

HEIDENHAIN iTNC 530 1895.2 Tool dataLBREAK Permissible deviation from tool length L for breakage detection. If the entered value is exceeded, the TNC

New functions in version 60642x-03HEIDENHAIN iTNC 530 19 Improvements to the file management: A preview function is now available in the file manag

190 Programming: Tools5.2 Tool dataTool table: Tool data for automatic speed/feed rate calculationTool table: Tool data for touch trigger probes (onl

HEIDENHAIN iTNC 530 1915.2 Tool dataEditing tool tablesThe tool table that is active during execution of the part program is designated TOOL.T. TOOL.T

192 Programming: Tools5.2 Tool dataEditing functionsWhen you have opened the tool table, you can edit the tool data by moving the cursor to the desir

HEIDENHAIN iTNC 530 1935.2 Tool dataExiting the tool table Call the file manager and select a file of a different type, such as a part programAdditio

194 Programming: Tools5.2 Tool dataTool-carrier kinematicsIn the KINEMATIC column of the tool table TOOL.T you can assign each tool with an additiona

HEIDENHAIN iTNC 530 1955.2 Tool dataUsing an external PC to overwrite individual tool dataThe HEIDENHAIN data transfer software TNCremoNT provides an

196 Programming: Tools5.2 Tool dataPocket table for tool changerFor automatic tool changing you need the pocket table TOOL_P.TCH. The TNC can manage

HEIDENHAIN iTNC 530 1975.2 Tool dataSelecting a pocket table in the Programming andEditing operating mode Call the file manager Press the SELECT TYP

198 Programming: Tools5.2 Tool dataEditing functions for pocket tables Soft keySelect beginning of tableSelect end of tableSelect previous page in ta

HEIDENHAIN iTNC 530 1995.2 Tool dataCalling tool dataA TOOL CALL block in the part program is defined with the following data: Select the tool call f

Controls of the TNCKeys on visual display unitAlphanumeric keyboardMachine operating modesProgramming modesProgram/file management, TNC functionsNavig

New functions in version 60642x-0420 New functions in version 60642x-04 A new NC syntax was introduced to control the adaptive feed rate (AFC) func

200 Programming: Tools5.2 Tool dataEditing tool data in the selection windowIn the pop-up window for tool selection you can also edit the displayed t

HEIDENHAIN iTNC 530 2015.2 Tool dataTool changeTool change positionThe tool change position must be approachable without collision. Use the miscellane

202 Programming: Tools5.2 Tool dataAutomatic tool change if the tool life expires: M101The TNC automatically changes the tool if the tool life TIME2

HEIDENHAIN iTNC 530 2035.2 Tool dataPrerequisites for standard NC blocks with radius compensation RR, RLThe radius of the replacement tool must be the

204 Programming: Tools5.2 Tool dataTool usage testThe following are prerequisites for a tool usage test: Bit 2 of the machine parameter must be set

HEIDENHAIN iTNC 530 2055.2 Tool dataApplying the tool usage testWith the TOOL USAGE and TOOL USAGE TEST soft keys, you can check before starting a pro

206 Programming: Tools5.2 Tool dataThere are two ways to run a tool usage test for a pallet file: The highlight is on a pallet entry in the pallet f

HEIDENHAIN iTNC 530 2075.2 Tool dataTool management (software option)With the tool management, your machine tool builder can provide many functions wi

208 Programming: Tools5.2 Tool dataIn the new view, the TNC presents all tool information in the following four tabs: Tools:Tool specific informatio

HEIDENHAIN iTNC 530 2095.2 Tool dataOperating the tool managementThe tool management can be operated by mouse or with the keys and soft keys:Editing f

New functions in version 60642x-04HEIDENHAIN iTNC 530 21 Cycle 225: Umlauts can now be entered, text can now now also be aligned diagonally (see Use

210 Programming: Tools5.2 Tool dataIn addition, you can perform the following functions by mouse: Sorting functionYou can sort the data in ascending

HEIDENHAIN iTNC 530 2115.2 Tool dataIf the form view is active, the following functions are available to you:Editing functions, form view Soft keySele

212 Programming: Tools5.2 Tool dataImporting tool dataUsing this function you can simply import tool data that you have measured externally on a pres

HEIDENHAIN iTNC 530 2135.2 Tool dataSample import file: The CSV file to be imported must be stored in the TNC:\system\tooltab directory. If you impo

214 Programming: Tools5.2 Tool dataExporting tool dataUsing this function you can simply export tool data to read it into the tool database of your C

HEIDENHAIN iTNC 530 2155.3 Tool compensation5.3 Tool compensationIntroductionThe TNC adjusts the spindle path in the spindle axis by the compensation

216 Programming: Tools5.3 Tool compensationTool radius compensationThe NC block for programming a tool movement contains: RL or RR or radius compens

HEIDENHAIN iTNC 530 2175.3 Tool compensationContouring with radius compensation: RR and RLThe tool center moves along the contour at a distance equal

218 Programming: Tools5.3 Tool compensationEntering radius compensationRadius compensation is entered in an L block: Enter the coordinates of the tar

HEIDENHAIN iTNC 530 2195.3 Tool compensationRadius compensation: Machining corners Outside corners:If you program radius compensation, the TNC moves

Changed functions in 60642x-01 since the predecessor versions 34049x-0522 Changed functions in 60642x-01 since the predecessor versions 34049x-05 Q

220 Programming: Tools5.3 Tool compensation

Programming: Programming Contours

222 Programming: Programming Contours6.1 Tool movements6.1 Tool movementsPath functionsA workpiece contour is usually composed of several contour ele

HEIDENHAIN iTNC 530 2236.2 Fundamentals of path functions6.2 Fundamentals of path functionsProgramming tool movements for workpiece machiningYou creat

224 Programming: Programming Contours6.2 Fundamentals of path functionsEntering more than three coordinatesThe TNC can control up to 5 axes simultane

HEIDENHAIN iTNC 530 2256.2 Fundamentals of path functionsDirection of rotation DR for circular movementsWhen a circular path has no tangential transit

226 Programming: Programming Contours6.2 Fundamentals of path functionsCreating the program blocks with the path function keys The gray path function

HEIDENHAIN iTNC 530 2276.3 Contour approach and departure6.3 Contour approach and departureOverview: Types of paths for contour approach and departure

228 Programming: Programming Contours6.3 Contour approach and departureImportant positions for approach and departure Starting point PSYou program t

HEIDENHAIN iTNC 530 2296.3 Contour approach and departurePolar coordinatesYou can also program the contour points for the following approach/departure

Changed functions in version 60642x-02HEIDENHAIN iTNC 530 23Changed functions in version 60642x-02 Tool names can now be defined with 32 characters

230 Programming: Programming Contours6.3 Contour approach and departureApproaching on a straight line with tangential connection: APPR LTThe tool mov

HEIDENHAIN iTNC 530 2316.3 Contour approach and departureApproaching on a circular path with tangential connection: APPR CTThe tool moves on a straigh

232 Programming: Programming Contours6.3 Contour approach and departureApproaching on a circular arc with tangential connection from a straight line

HEIDENHAIN iTNC 530 2336.3 Contour approach and departureDeparting on a straight line with tangential connection: DEP LTThe tool moves on a straight l

234 Programming: Programming Contours6.3 Contour approach and departureDeparting on a circular path with tangential connection: DEP CTThe tool moves

HEIDENHAIN iTNC 530 2356.4 Path contours—Cartesian coordinates6.4 Path contours—Cartesian coordinatesOverview of path functionsFunction Path function

236 Programming: Programming Contours6.4 Path contours—Cartesian coordinatesStraight line LThe TNC moves the tool in a straight line from its current

HEIDENHAIN iTNC 530 2376.4 Path contours—Cartesian coordinatesInserting a chamfer between two straight linesThe chamfer enables you to cut off corners

238 Programming: Programming Contours6.4 Path contours—Cartesian coordinatesCorner rounding RNDThe RND function is used for rounding off corners.The

HEIDENHAIN iTNC 530 2396.4 Path contours—Cartesian coordinatesCircle center CCYou can define a circle center for circles that you have programmed with

Changed functions in version 60642x-0324 Changed functions in version 60642x-03 Various pop-up windows (e.g. measuring log windows, FN16 windows) h

240 Programming: Programming Contours6.4 Path contours—Cartesian coordinatesCircular path C around circle center CCBefore programming a circular arc,

HEIDENHAIN iTNC 530 2416.4 Path contours—Cartesian coordinatesCircular path CR with defined radiusThe tool moves on a circular path with the radius R.

242 Programming: Programming Contours6.4 Path contours—Cartesian coordinatesCentral angle CCA and arc radius RThe starting and end points on the cont

HEIDENHAIN iTNC 530 2436.4 Path contours—Cartesian coordinatesCircular path G06 with tangential connectionThe tool moves on an arc that starts tangent

244 Programming: Programming Contours6.4 Path contours—Cartesian coordinatesExample: Linear movements and chamfers with Cartesian coordinates0 BEGIN

HEIDENHAIN iTNC 530 2456.4 Path contours—Cartesian coordinatesExample: Circular movements with Cartesian coordinates0 BEGIN PGM CIRCULAR MM1 BLK FORM

246 Programming: Programming Contours6.4 Path contours—Cartesian coordinates15LX+5Move to last contour point 116 DEP LCT X-20 Y-20 R5 F1000Depart the

HEIDENHAIN iTNC 530 2476.4 Path contours—Cartesian coordinatesExample: Full circle with Cartesian coordinates0 BEGIN PGM C-CC MM1 BLK FORM 0.1 Z X+0 Y

248 Programming: Programming Contours6.5 Path contours—Polar coordinates6.5 Path contours—Polar coordinatesOverviewWith polar coordinates you can def

HEIDENHAIN iTNC 530 2496.5 Path contours—Polar coordinatesZero point for polar coordinates: pole CCYou can define the pole CC anywhere in the part pro

Changed functions in version 60642x-04HEIDENHAIN iTNC 530 25Changed functions in version 60642x-04 DXF converter: The direction of a contour is now

250 Programming: Programming Contours6.5 Path contours—Polar coordinatesCircular path CP around pole CCThe polar coordinate radius PR is also the rad

HEIDENHAIN iTNC 530 2516.5 Path contours—Polar coordinatesCircular path CTP with tangential connectionThe tool moves on a circular path, starting tang

252 Programming: Programming Contours6.5 Path contours—Polar coordinatesHelical interpolationA helix is a combination of a circular movement in a mai

HEIDENHAIN iTNC 530 2536.5 Path contours—Polar coordinatesProgramming a helix Polar coordinates angle: Enter the total angle of tool traverse along t

254 Programming: Programming Contours6.5 Path contours—Polar coordinatesExample: Linear movement with polar coordinates0 BEGIN PGM LINEARPO MM1 BLK F

HEIDENHAIN iTNC 530 2556.5 Path contours—Polar coordinatesExample: Helix0 BEGIN PGM HELIX MM1 BLK FORM 0.1 Z X+0 Y+0 Z-20Definition of workpiece blank

256 Programming: Programming Contours6.6 Path contours—FK free contour programming6.6 Path contours—FK free contour programmingFundamentalsWorkpiece

HEIDENHAIN iTNC 530 2576.6 Path contours—FK free contour programmingThe following prerequisites for FK programming must be observed:The FK free contou

258 Programming: Programming Contours6.6 Path contours—FK free contour programmingGraphics during FK programmingIncomplete coordinate data often is n

HEIDENHAIN iTNC 530 2596.6 Path contours—FK free contour programmingConverting FK programs into HEIDENHAIN conversational formatThe TNC features two p

Changed functions in version 60642x-0426

260 Programming: Programming Contours6.6 Path contours—FK free contour programmingInitiating the FK dialogIf you press the gray FK button, the TNC di

HEIDENHAIN iTNC 530 2616.6 Path contours—FK free contour programmingPole for FK programming To display the soft keys for free contour programming, p

262 Programming: Programming Contours6.6 Path contours—FK free contour programmingFree programming of circular arcsCircular arc without tangential co

HEIDENHAIN iTNC 530 2636.6 Path contours—FK free contour programmingDirection and length of contour elementsExample NC blocksXYLENAN0°IANXY2535°12.545

264 Programming: Programming Contours6.6 Path contours—FK free contour programmingCircle center CC, radius and direction of rotation in the FC/FCT bl

HEIDENHAIN iTNC 530 2656.6 Path contours—FK free contour programmingClosed contoursYou can identify the beginning and end of a closed contour with the

266 Programming: Programming Contours6.6 Path contours—FK free contour programmingAuxiliary pointsFor both free-programmed straight lines and free-pr

HEIDENHAIN iTNC 530 2676.6 Path contours—FK free contour programmingRelative dataData whose values are based on another contour element are called rel

268 Programming: Programming Contours6.6 Path contours—FK free contour programmingData relative to block N: Direction and distance of the contour ele

HEIDENHAIN iTNC 530 2696.6 Path contours—FK free contour programmingExample: FK programming 10 BEGIN PGM FK1 MM1 BLK FORM 0.1 Z X+0 Y+0 Z-20Definition

HEIDENHAIN iTNC 530 27ContentsFirst Steps with the iTNC 5301Introduction2Programming: Fundamentals, File Management3Programming: Programming Aids4Prog

270 Programming: Programming Contours6.6 Path contours—FK free contour programmingExample: FK programming 20 BEGIN PGM FK2 MM1 BLK FORM 0.1 Z X+0 Y+0

HEIDENHAIN iTNC 530 2716.6 Path contours—FK free contour programming8 APPR LCT X+0 Y+30 R5 RR F350Approach the contour on a circular arc with tangenti

272 Programming: Programming Contours6.6 Path contours—FK free contour programmingExample: FK programming 30 BEGIN PGM FK3 MM1 BLK FORM 0.1 Z X-45 Y-

HEIDENHAIN iTNC 530 2736.6 Path contours—FK free contour programming7 APPR CT X-40 Y+0 CCA90 R+5 RL F250Approach the contour on a circular arc with ta

274 Programming: Programming Contours6.6 Path contours—FK free contour programming

Programming: Data Transfer from DXF Files or Plain-language Contours

276 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF files (software option)7.1 Processing DXF files (software

HEIDENHAIN iTNC 530 2777.1 Processing DXF files (software option)Opening a DXF file Select the Programming and Editing operating mode Call the file

278 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF files (software option)Basic settingsThe basic settings sp

HEIDENHAIN iTNC 530 2797.1 Processing DXF files (software option)Layer settingsAs a rule, DXF files contain multiple layers, with which the designer o

280 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF files (software option)Specifying the reference pointThe d

HEIDENHAIN iTNC 530 2817.1 Processing DXF files (software option)Selecting a reference point on a single element Select the mode for specifying the r

282 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF files (software option)Selecting and saving a contour Sel

HEIDENHAIN iTNC 530 2837.1 Processing DXF files (software option) Save the selected contour elements to the clipboard of the TNC so that you can then

284 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF files (software option)Dividing, extending and shortening

HEIDENHAIN iTNC 530 2857.1 Processing DXF files (software option)Selecting and storing machining positionsThree possibilities are available in the pat

286 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF files (software option)Individual selection Select the mo

HEIDENHAIN iTNC 530 2877.1 Processing DXF files (software option) Save the selected machining positions to the clipboard of the TNC so that you can t

288 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF files (software option)Quick selection of hole positions i

HEIDENHAIN iTNC 530 2897.1 Processing DXF files (software option) Save the selected machining positions to the clipboard of the TNC so that you can t

HEIDENHAIN iTNC 530 291.1 Overview ... 561.2 Machine switch-on ... 57Acknowledging the power interruption and moving to the reference points ...

290 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF files (software option)Quick selection of hole positions b

HEIDENHAIN iTNC 530 2917.1 Processing DXF files (software option) Save the selected machining positions to the clipboard of the TNC so that you can t

292 Programming: Data Transfer from DXF Files or Plain-language Contours7.1 Processing DXF files (software option)Filter settingsAfter you have used

HEIDENHAIN iTNC 530 2937.1 Processing DXF files (software option)Element informationAt the bottom left of the screen, the TNC displays the coordinates

294 Programming: Data Transfer from DXF Files or Plain-language Contours7.2 Data transfer from plain-language programs7.2 Data transfer from plain-la

HEIDENHAIN iTNC 530 2957.2 Data transfer from plain-language programsDefining a reference point; selecting and saving contoursSetting the reference po

296 Programming: Data Transfer from DXF Files or Plain-language Contours7.3 Opening 3-D CAD data (software option)7.3 Opening 3-D CAD data (software

HEIDENHAIN iTNC 530 2977.3 Opening 3-D CAD data (software option)Operating the CAD viewerFunction IconShow shaded modelShow wire modelShow wire model

298 Programming: Data Transfer from DXF Files or Plain-language Contours7.3 Opening 3-D CAD data (software option)Mouse functionsThe following functi

HEIDENHAIN iTNC 530 299Programming: Subprograms and Program Section Repeats

Tool functionsProgramming path movementsSpecial functions / smarT.NCCoordinate axes and numbers: Entering and editingKey FunctionDefine tool data in t

30 2.1 The iTNC 530 ... 78Programming: HEIDENHAIN conversational, smarT.NC and ISO formats ... 78Compatibility ... 782.2 Visual display unit an

300 Programming: Subprograms and Program Section Repeats8.1 Labeling subprograms and program section repeats8.1 Labeling subprograms and program sect

HEIDENHAIN iTNC 530 3018.2 Subprograms8.2 SubprogramsProcedure1 The TNC executes the part program up to the block in which a subprogram is called with

302 Programming: Subprograms and Program Section Repeats8.2 SubprogramsCalling a subprogram To call a subprogram, press the LBL CALL key Call subpr

HEIDENHAIN iTNC 530 3038.3 Program section repeats8.3 Program section repeatsLabel LBLThe beginning of a program section repeat is marked by the label

304 Programming: Subprograms and Program Section Repeats8.4 Any desired program as subprogram8.4 Any desired program as subprogramProcedure1 The TNC

HEIDENHAIN iTNC 530 3058.4 Any desired program as subprogramThe program you are calling must be stored on the hard disk of your TNC.If the program you

306 Programming: Subprograms and Program Section Repeats8.5 Nesting8.5 NestingTypes of nesting Subprograms within a subprogram Program section repe

HEIDENHAIN iTNC 530 3078.5 NestingSubprogram within a subprogramExample NC blocksProgram execution1 Main program SUBPGMS is executed up to block 172 S

308 Programming: Subprograms and Program Section Repeats8.5 NestingRepeating program section repeatsExample NC blocksProgram execution1 Main program

HEIDENHAIN iTNC 530 3098.5 NestingRepeating a subprogramExample NC blocksProgram execution1 Main program SUBPGREP is executed up to block 112 Subprogr

HEIDENHAIN iTNC 530 313.1 Fundamentals ... 102Position encoders and reference marks ... 102Reference system ... 102Reference system on milling m

310 Programming: Subprograms and Program Section Repeats8.6 Programming examples8.6 Programming examplesExample: Milling a contour in several infeeds

HEIDENHAIN iTNC 530 3118.6 Programming examples7 LBL 1Set label for program section repeat8 L IZ-4 R0 FMAXInfeed depth in incremental values (in space

312 Programming: Subprograms and Program Section Repeats8.6 Programming examplesExample: Groups of holesProgram sequence Approach the groups of hole

HEIDENHAIN iTNC 530 3138.6 Programming examples6 L X+15 Y+10 R0 FMAX M3Move to starting point for group 17 CALL LBL 1Call the subprogram for the group

314 Programming: Subprograms and Program Section Repeats8.6 Programming examplesExample: Group of holes with several toolsProgram sequence Program t

HEIDENHAIN iTNC 530 3158.6 Programming examples7 L Z+250 R0 FMAX M6Tool change8 TOOL CALL 2 Z S4000Call tool: drill9 FN 0: Q201 = -25New depth for dri

316 Programming: Subprograms and Program Section Repeats8.6 Programming examples

Programming: Q Parameters

318 Programming: Q Parameters9.1 Principle and overview9.1 Principle and overviewYou can program entire families of parts in a single part program. Y

HEIDENHAIN iTNC 530 3199.1 Principle and overviewQS parameters (the S stands for string) are also available on the TNC and enable you to process texts

32 3.4 Working with the file manager ... 124Directories ... 124Paths ... 124Overview: Functions of the file manager ... 125Calling the file m

320 Programming: Q Parameters9.1 Principle and overviewProgramming notesYou can mix Q parameters and fixed numerical values within a program.Q parame

HEIDENHAIN iTNC 530 3219.1 Principle and overviewCalling Q-parameter functionsWhen you are writing a part program, press the "Q" key (in the

322 Programming: Q Parameters9.2 Part families—Q parameters in place of numerical values9.2 Part families—Q parameters in place of numerical valuesAp

HEIDENHAIN iTNC 530 3239.3 Describing contours through mathematical operations9.3 Describing contours through mathematical operationsApplicationThe Q

324 Programming: Q Parameters9.3 Describing contours through mathematical operationsProgramming fundamental operationsExample:Call the Q parameter fu

HEIDENHAIN iTNC 530 3259.4 Trigonometric functions9.4 Trigonometric functionsDefinitionsSine, cosine and tangent are terms designating the ratios of s

326 Programming: Q Parameters9.4 Trigonometric functionsProgramming trigonometric functionsPress the TRIGONOMETRY soft key to call the trigonometric

HEIDENHAIN iTNC 530 3279.5 Calculating circles9.5 Calculating circlesApplicationThe TNC can use the functions for calculating circles to calculate the

328 Programming: Q Parameters9.6 If-then decisions with Q parameters9.6 If-then decisions with Q parametersApplicationThe TNC can make logical if-the

HEIDENHAIN iTNC 530 3299.6 If-then decisions with Q parametersProgramming if-then decisionsPress the JUMP soft key to call the if-then conditions. The

HEIDENHAIN iTNC 530 334.1 Adding comments ... 158Application ... 158Entering comments during programming ... 158Inserting comments after program

330 Programming: Q Parameters9.7 Checking and changing Q parameters9.7 Checking and changing Q parametersProcedureYou can check and edit Q parameters

HEIDENHAIN iTNC 530 3319.8 Additional functions9.8 Additional functionsOverviewPress the DIVERSE FUNCTION soft key to call the additional functions. T

332 Programming: Q Parameters9.8 Additional functionsFN 14: ERROR: Displaying error messagesWith the function FN 14: ERROR you can call messages unde

HEIDENHAIN iTNC 530 3339.8 Additional functions1016 Contradictory input1017 CYCL incomplete1018 Plane wrongly defined1019 Wrong axis programmed1020 Wr

334 Programming: Q Parameters9.8 Additional functions1042 Traverse direction not defined1043 No datum table active1044 Position error: center in axis

HEIDENHAIN iTNC 530 3359.8 Additional functions1071 Missing calibration data1072 Tolerance exceeded1073 Block scan active1074 ORIENTATION not permitte

336 Programming: Q Parameters9.8 Additional functionsFN 15: PRINT: Output of texts or Q parameter valuesThe function FN 15: PRINT transfers Q paramet

HEIDENHAIN iTNC 530 3379.8 Additional functionsFN 16: F-PRINT: Formatted output of text and Q parameter valuesThe function FN 16: F-PRINT transfers Q

338 Programming: Q Parameters9.8 Additional functionsThe following functions allow you to include the following additional information in the protoco

HEIDENHAIN iTNC 530 3399.8 Additional functionsL_LITHUANIAN Outputs text only for Lithuanian conversational languageL_NORWEGIAN Outputs text only for

34 5.1 Entering tool-related data ... 180Feed rate F ... 180Spindle speed S ... 1815.2 Tool data ... 182Requirements for tool compensation ..

340 Programming: Q Parameters9.8 Additional functionsIn the part program, program FN 16: F-PRINT to activate the output:The TNC then outputs the file

HEIDENHAIN iTNC 530 3419.8 Additional functionsDisplaying messages on the TNC screenYou can also use the function FN 16 to display any messages from t

342 Programming: Q Parameters9.8 Additional functionsFN 18: SYS-DATUM READ: Read system dataWith the function FN 18: SYS-DATUM READ you can read syst

HEIDENHAIN iTNC 530 3439.8 Additional functions10 - Feed rate for milling in active fixed cycle11 - Direction of rotation for active fixed cycle12 - D

344 Programming: Q Parameters9.8 Additional functions24 Tool no. TS: Center misalignment in reference axis 25 Tool no. TS: Center misalignment in min

HEIDENHAIN iTNC 530 3459.8 Additional functionsPosition programmed immediately after TOOL CALL, 701 - Position valid / invalid (0/0)2 1 in X axis2 2 Y

346 Programming: Q Parameters9.8 Additional functions7 - Tilted working plane active / inactive (value not equal to 0/0) in a Manual operating modePa

HEIDENHAIN iTNC 530 3479.8 Additional functions7U axis8 5th axis9 W axisStatus of M128, 280 1 - 0: M128 inactive, value not equal to 0: M128 active2 -

348 Programming: Q Parameters9.8 Additional functions5 0 Provides the active rotation angle 6 0 Provides the active value of the feed-rate override7

HEIDENHAIN iTNC 530 3499.8 Additional functionsExample: Assign the value of the active scaling factor for the Z axis to Q25FN 19: PLC: Transfer values

HEIDENHAIN iTNC 530 356.1 Tool movements ... 222Path functions ... 222FK free contour programming ... 222Miscellaneous functions M ... 222Subp

350 Programming: Q Parameters9.8 Additional functionsFN 20: WAIT FOR: NC and PLC synchronizationWith the FN 20: WAIT FOR function you can synchronize

HEIDENHAIN iTNC 530 3519.8 Additional functionsThe following conditions are permitted in the FN 20 block:In addition, the FN20: WAIT FOR SYNC function

352 Programming: Q Parameters9.9 Entering formulas directly9.9 Entering formulas directlyEntering formulasYou can enter mathematical formulas that in

HEIDENHAIN iTNC 530 3539.9 Entering formulas directlyArc tangentInverse of the tangent. Determines the angle from the ratio of the opposite side to th

354 Programming: Q Parameters9.9 Entering formulas directlyRules for formulasMathematical formulas are programmed according to the following rules:Hi

HEIDENHAIN iTNC 530 3559.9 Entering formulas directlyProgramming exampleCalculate an angle with the arc tangent from the opposite side (Q12) and adjac

356 Programming: Q Parameters9.10 String parameters9.10 String parametersString processing functionsYou can use the QS parameters to create variable

HEIDENHAIN iTNC 530 3579.10 String parametersAssigning string parametersYou have to assign a string variable before you use it. Use the DECLARE STRING

358 Programming: Q Parameters9.10 String parametersChain-linking string parametersWith the concatenation operator (string parameter || string paramet

HEIDENHAIN iTNC 530 3599.10 String parametersConverting a numerical value to a string parameter With the TOCHAR function, the TNC converts a numerical

36 6.6 Path contours—FK free contour programming ... 256Fundamentals ... 256Graphics during FK programming ... 258Converting FK programs into H

360 Programming: Q Parameters9.10 String parametersCopying a substring from a string parameter The SUBSTR function copies a definable range from a st

HEIDENHAIN iTNC 530 3619.10 String parametersCopying system data to a string parameter The SYSSTR function copies system data to a string parameter. A

362 Programming: Q Parameters9.10 String parametersYou can use the following formats to display the date: 00: DD.MM.YYYY hh:mm:ss 01: D.MM.YYYY h:m

HEIDENHAIN iTNC 530 3639.10 String parametersConverting a string parameter to a numerical value The TONUMB function converts a string parameter to a n

364 Programming: Q Parameters9.10 String parametersChecking a string parameter The INSTR function checks whether a string parameter is contained in a

HEIDENHAIN iTNC 530 3659.10 String parametersFinding the length of a string parameterThe STRLEN function returns the length of the text saved in a sel

366 Programming: Q Parameters9.10 String parametersComparing alphabetic priorityThe STRCOMP function compares string parameters for alphabetic priori

HEIDENHAIN iTNC 530 3679.11 Preassigned Q parameters9.11 Preassigned Q parametersThe Q parameters Q100 to Q199 are assigned values by the TNC. The fol

368 Programming: Q Parameters9.11 Preassigned Q parametersTool axis: Q109The value of Q109 depends on the current tool axis:Spindle status: Q110The v

HEIDENHAIN iTNC 530 3699.11 Preassigned Q parametersUnit of measurement for dimensions in the program: Q113During nesting the PGM CALL, the value of t

HEIDENHAIN iTNC 530 377.1 Processing DXF files (software option) ... 276Application ... 276Opening a DXF file ... 277Working with the DXF conver

370 Programming: Q Parameters9.11 Preassigned Q parametersDeviation between actual value and nominal value during automatic tool measurement with the

HEIDENHAIN iTNC 530 3719.11 Preassigned Q parametersMeasurement results from touch probe cycles (see also User’s Manual for Cycle Programming)Measured

372 Programming: Q Parameters9.11 Preassigned Q parametersWorkpiece status Parameter valueGood Q180Rework Q181Scrap Q182Measured deviation with Cycle

HEIDENHAIN iTNC 530 3739.12 Programming examples9.12 Programming examplesExample: EllipseProgram sequence The contour of the ellipse is approximated

374 Programming: Q Parameters9.12 Programming examples18 L Z+100 R0 FMAX M2Retract the tool, end program19 LBL 10Subprogram 10: Machining operation20

HEIDENHAIN iTNC 530 3759.12 Programming examplesExample: Concave cylinder machined with spherical cutterProgram sequence This program functions only

376 Programming: Q Parameters9.12 Programming examples20 L Z+100 R0 FMAX M2Retract the tool, end program21 LBL 10Subprogram 10: Machining operation22

HEIDENHAIN iTNC 530 3779.12 Programming examplesExample: Convex sphere machined with end millProgram sequence This program requires an end mill. The

378 Programming: Q Parameters9.12 Programming examples17 CALL LBL 10Call machining operation18 Q10 = +0Reset allowance19 Q18 = +5Angle increment in t

HEIDENHAIN iTNC 530 3799.12 Programming examples39 LBL 240 LP PR+Q6 PA+Q24 FQ12Move upward in an approximated "arc"41 Q24 = +Q24 - +Q14Updat

38 8.1 Labeling subprograms and program section repeats ... 300Labels ... 3008.2 Subprograms ... 301Procedure ... 301Programming notes ...

380 Programming: Q Parameters9.12 Programming examples

Programming: Miscellaneous Functions

382 Programming: Miscellaneous Functions10.1 Entering miscellaneous functions M and STOP10.1 Entering miscellaneous functions M and STOPFundamentalsW

HEIDENHAIN iTNC 530 38310.2 Miscellaneous functions for program run control, spindle and coolant10.2 Miscellaneous functions for program run control,

384 Programming: Miscellaneous Functions10.3 Miscellaneous functions for coordinate data10.3 Miscellaneous functions for coordinate dataProgramming m

HEIDENHAIN iTNC 530 38510.3 Miscellaneous functions for coordinate dataBehavior with M92—Additional machine datumIf you want the coordinates in a posi

386 Programming: Miscellaneous Functions10.3 Miscellaneous functions for coordinate dataActivating the most recently entered reference point: M104Fun

HEIDENHAIN iTNC 530 38710.4 Miscellaneous functions for contouring behavior10.4 Miscellaneous functions for contouring behaviorSmoothing corners: M90S

388 Programming: Miscellaneous Functions10.4 Miscellaneous functions for contouring behaviorDo not include points when executing non-compensated line

HEIDENHAIN iTNC 530 38910.4 Miscellaneous functions for contouring behaviorMachining small contour steps: M97Standard behaviorThe TNC inserts a transi

HEIDENHAIN iTNC 530 399.1 Principle and overview ... 318Programming notes ... 320Calling Q-parameter functions ... 3219.2 Part families—Q parame

390 Programming: Miscellaneous Functions10.4 Miscellaneous functions for contouring behaviorExample NC blocks5 TOOL CALL 20 ...Tool with large tool r

HEIDENHAIN iTNC 530 39110.4 Miscellaneous functions for contouring behaviorMachining open contour corners: M98Standard behaviorThe TNC calculates the

392 Programming: Miscellaneous Functions10.4 Miscellaneous functions for contouring behaviorFeed rate factor for plunging movements: M103Standard beh

HEIDENHAIN iTNC 530 39310.4 Miscellaneous functions for contouring behaviorFeed rate in millimeters per spindle revolution: M136Standard behaviorThe T

394 Programming: Miscellaneous Functions10.4 Miscellaneous functions for contouring behaviorFeed rate for circular arcs: M109/M110/M111Standard behav

HEIDENHAIN iTNC 530 39510.4 Miscellaneous functions for contouring behaviorCalculating the radius-compensated path in advance (LOOK AHEAD): M120Standa

396 Programming: Miscellaneous Functions10.4 Miscellaneous functions for contouring behaviorRestrictions After an external or internal stop, you can

HEIDENHAIN iTNC 530 39710.4 Miscellaneous functions for contouring behaviorSuperimposing handwheel positioning during program run: M118Standard behavi

398 Programming: Miscellaneous Functions10.4 Miscellaneous functions for contouring behaviorRetraction from the contour in the tool-axis direction: M

HEIDENHAIN iTNC 530 39910.4 Miscellaneous functions for contouring behaviorSuppressing touch probe monitoring: M141Standard behaviorWhen the stylus is

40 9.10 String parameters ... 356String processing functions ... 356Assigning string parameters ... 357Chain-linking string parameters ... 35

400 Programming: Miscellaneous Functions10.4 Miscellaneous functions for contouring behaviorDeleting modal program information: M142Standard behavior

HEIDENHAIN iTNC 530 40110.4 Miscellaneous functions for contouring behaviorAutomatically retract tool from the contour at an NC stop: M148Standard beh

402 Programming: Miscellaneous Functions10.4 Miscellaneous functions for contouring behaviorSuppressing the limit switch message: M150Standard behavi

HEIDENHAIN iTNC 530 40310.5 Miscellaneous functions for laser cutting machines10.5 Miscellaneous functions for laser cutting machinesPrincipleThe TNC

404 Programming: Miscellaneous Functions10.5 Miscellaneous functions for laser cutting machinesOutput of voltage as a function of speed: M202Behavior

Programming: Special Functions

406 Programming: Special Functions11.1 Overview of special functions11.1 Overview of special functionsThe TNC provides the following powerful special

HEIDENHAIN iTNC 530 40711.1 Overview of special functionsProgram defaults menu Select the program defaults menuFunctions for contour and point machin

408 Programming: Special Functions11.1 Overview of special functionsFunctions for contour and point machining menu Select the menu for functions for

HEIDENHAIN iTNC 530 40911.1 Overview of special functionsProgramming aids menu Select the programming aids menu Select the menu for file conversionF

HEIDENHAIN iTNC 530 4110.1 Entering miscellaneous functions M and STOP ... 382Fundamentals ... 38210.2 Miscellaneous functions for program run con

410 Programming: Special Functions11.2 Dynamic Collision Monitoring (software option)11.2 Dynamic Collision Monitoring (software option)FunctionThe m

HEIDENHAIN iTNC 530 41111.2 Dynamic Collision Monitoring (software option)Keep these constraints in mind: DCM helps to reduce the danger of collision

412 Programming: Special Functions11.2 Dynamic Collision Monitoring (software option)Collision monitoring in the manual operating modesIn the Manual

HEIDENHAIN iTNC 530 41311.2 Dynamic Collision Monitoring (software option)Collision monitoring in Automatic operationThe TNC monitors motions blockwis

414 Programming: Special Functions11.2 Dynamic Collision Monitoring (software option)Graphic depiction of the protected space (FCL4 function)You can

HEIDENHAIN iTNC 530 41511.2 Dynamic Collision Monitoring (software option)Collision monitoring in the Test Run mode of operationApplicationThis featur

416 Programming: Special Functions11.2 Dynamic Collision Monitoring (software option)You can switch between the various views via soft key:Mouse oper

HEIDENHAIN iTNC 530 41711.3 Fixture monitoring (DCM software option)11.3 Fixture monitoring (DCM software option)FundamentalsUsing the fixture managem

418 Programming: Special Functions11.3 Fixture monitoring (DCM software option)Fixture templatesHEIDENHAIN provides various fixture templates in a fi

HEIDENHAIN iTNC 530 41911.3 Fixture monitoring (DCM software option)Operating FixtureWizardFixtureWizard is operated primarily with the mouse. You can

42 11.1 Overview of special functions ... 406Main menu for SPEC FCT special functions ... 406Program defaults menu ... 407Functions for contour

420 Programming: Special Functions11.3 Fixture monitoring (DCM software option)Placing the fixture on the machine Call the fixture management Selec

HEIDENHAIN iTNC 530 42111.3 Fixture monitoring (DCM software option)Editing fixtures Call the fixture management Use the mouse or the arrow keys to

422 Programming: Special Functions11.3 Fixture monitoring (DCM software option)Checking the position of the measured fixtureTo inspect measured fixtu

HEIDENHAIN iTNC 530 42311.3 Fixture monitoring (DCM software option) Set-up clearance:Setup clearance to the measuring point that the TNC should main

424 Programming: Special Functions11.3 Fixture monitoring (DCM software option)Managing fixturesYou can save and restore measured fixtures via the Ar

HEIDENHAIN iTNC 530 42511.3 Fixture monitoring (DCM software option)Saving fixtures Call the fixture management if required With the arrow keys, cho

426 Programming: Special Functions11.3 Fixture monitoring (DCM software option)Loading fixtures under program controlYou can also activate and deacti

HEIDENHAIN iTNC 530 42711.4 Tool carrier management (DCM software option)11.4 Tool carrier management (DCM software option)FundamentalsJust as fixture

428 Programming: Special Functions11.4 Tool carrier management (DCM software option)Setting the tool carrier parameters: ToolHolderWizardWith the Too

HEIDENHAIN iTNC 530 42911.4 Tool carrier management (DCM software option)Removing a tool carrier Delete the name of the tool carrier from the KINEMAT

HEIDENHAIN iTNC 530 4311.6 Adaptive Feed Control software option (AFC) ... 445Application ... 445Defining the AFC basic settings ... 447Recordin

430 Programming: Special Functions11.5 Global Program Settings (software option)11.5 Global Program Settings (software option)ApplicationThe global p

HEIDENHAIN iTNC 530 43111.5 Global Program Settings (software option)You cannot use the following global program run settings if you have used the M91

432 Programming: Special Functions11.5 Global Program Settings (software option)Technical requirementsTo be able to use the handwheel superimposition

HEIDENHAIN iTNC 530 43311.5 Global Program Settings (software option)Activating/deactivating a function Select the Program Run or Manual Data Input o

434 Programming: Special Functions11.5 Global Program Settings (software option)The following functions help you to navigate in the form. You can als

HEIDENHAIN iTNC 530 43511.5 Global Program Settings (software option)Basic rotationThe basic rotation function enables you to compensate a workpiece m

436 Programming: Special Functions11.5 Global Program Settings (software option)Swapping axesWith the axis swapping function you can adapt the axes p

HEIDENHAIN iTNC 530 43711.5 Global Program Settings (software option)Superimposed mirroringWith the superimposed mirroring function you can mirror all

438 Programming: Special Functions11.5 Global Program Settings (software option)Axis lockingWith this function you can lock all active axes. Then whe

HEIDENHAIN iTNC 530 43911.5 Global Program Settings (software option)Handwheel superimpositionThe handwheel superimposition function enables you to us

44 11.14 Working with cutting data tables ... 475Note ... 475Possible applications ... 475Table for workpiece materials ... 476Table for tool

440 Programming: Special Functions11.5 Global Program Settings (software option)Virtual axis VTYou can also carry out handwheel superimpositioning in

HEIDENHAIN iTNC 530 44111.5 Global Program Settings (software option)Limit planeThe Limit Plane function provided by the TNC is a powerful function fo

442 Programming: Special Functions11.5 Global Program Settings (software option)Description of functionThe functions for defining the limit plane are

HEIDENHAIN iTNC 530 44311.5 Global Program Settings (software option) Limit values range:Here you define the actual limit values. You can define a mi

444 Programming: Special Functions11.5 Global Program Settings (software option) Additional data range: Lift-off height:Set-up clearance by which t

HEIDENHAIN iTNC 530 44511.6 Adaptive Feed Control software option (AFC)11.6 Adaptive Feed Control software option (AFC)ApplicationIn adaptive feed con

446 Programming: Special Functions11.6 Adaptive Feed Control software option (AFC)Adaptive feed control (AFC) offers the following benefits: Optimiz

HEIDENHAIN iTNC 530 44711.6 Adaptive Feed Control software option (AFC)Defining the AFC basic settingsYou enter the settings for the TNC feed rate con

448 Programming: Special Functions11.6 Adaptive Feed Control software option (AFC)Proceed as follows to create the AFC.TAB file (only necessary if th

HEIDENHAIN iTNC 530 44911.6 Adaptive Feed Control software option (AFC)Recording a teach-in cutThe TNC provides several cycles that enable you start a

HEIDENHAIN iTNC 530 4512.1 Functions for multiple axis machining ... 48812.2 The PLANE function: Tilting the working plane (software option 1) ...

450 Programming: Special Functions11.6 Adaptive Feed Control software option (AFC)Each line in the <name>.H.AFC.DEP file stands for a machining

HEIDENHAIN iTNC 530 45111.6 Adaptive Feed Control software option (AFC)Remember the following before you record a teach-in cut: If required, adapt th

452 Programming: Special Functions11.6 Adaptive Feed Control software option (AFC)Proceed as follows to select and, if required, edit the <name>

HEIDENHAIN iTNC 530 45311.6 Adaptive Feed Control software option (AFC)Activating/deactivating AFC Select the Program Run, Full Sequence operating mo

454 Programming: Special Functions11.6 Adaptive Feed Control software option (AFC)Log fileThe TNC stores various pieces of information for each machi

HEIDENHAIN iTNC 530 45511.6 Adaptive Feed Control software option (AFC)Proceed as follows to select the <name>.H.AFC2.DEP file: Select the Prog

456 Programming: Special Functions11.6 Adaptive Feed Control software option (AFC)Tool breakage/tool wear monitoringWith the breakage/wear monitor, a

HEIDENHAIN iTNC 530 45711.7 Active Chatter Control (ACC; software option)11.7 Active Chatter Control (ACC; software option)ApplicationStrong forces co

458 Programming: Special Functions11.8 Generating a backward program11.8 Generating a backward programFunctionWith this TNC function you can reverse

HEIDENHAIN iTNC 530 45911.8 Generating a backward programPrerequisites for the program to be convertedThe TNC reverses the sequence of all positioning

46 12.6 Three-dimensional tool compensation (software option 2) ... 528Introduction ... 528Definition of a normalized vector ... 529Permissible

460 Programming: Special Functions11.8 Generating a backward programApplication exampleThe contour CONT1.H is to be milled in several infeeds. The TN

HEIDENHAIN iTNC 530 46111.9 Filtering contours (FCL 2 function)11.9 Filtering contours (FCL 2 function)FunctionWith this TNC function you can filter c

462 Programming: Special Functions11.10 File functions11.10File functionsApplicationThe FILE FUNCTION features are used to copy, move and delete file

HEIDENHAIN iTNC 530 46311.11 Defining coordinate transformations11.11Defining coordinate transformationsOverviewAs an alternative to the coordinate tr

464 Programming: Special Functions11.11 Defining coordinate transformationsTRANS DATUM TABLEYou can define a datum shift by selecting a datum number

HEIDENHAIN iTNC 530 46511.11 Defining coordinate transformationsTRANS DATUM RESETUse the TRANS DATUM RESET function to cancel a datum shift. How you p

466 Programming: Special Functions11.11 Defining coordinate transformationsDefining a program callUsing the program selection functions you can selec

HEIDENHAIN iTNC 530 46711.12 smartWizard11.12smartWizardApplicationThe new smart wizard completely unifies the worlds of smarT.NC and conversational p

468 Programming: Special Functions11.12 smartWizardInserting a UNIT In your conversational program you select the NC block after which you wish to i

HEIDENHAIN iTNC 530 46911.12 smartWizardEditing a UNITChanges can be made either in the form or directly in the appropriate conversational program blo

HEIDENHAIN iTNC 530 4713.1 Pallet management ... 544Application ... 544Selecting a pallet table ... 546Exiting the pallet file ... 546Pallet d

470 Programming: Special Functions11.13 Creating text files11.13Creating text filesApplicationYou can use the TNC’s text editor to write and edit tex

HEIDENHAIN iTNC 530 47111.13 Creating text filesEditing textsThe first line of the text editor is an information headline displaying the file name, an

472 Programming: Special Functions11.13 Creating text filesDeleting and re-inserting characters, words and linesWith the text editor, you can erase w

HEIDENHAIN iTNC 530 47311.13 Creating text filesEditing text blocksYou can copy and erase text blocks of any size, and insert them at other locations.

474 Programming: Special Functions11.13 Creating text filesFinding text sectionsWith the text editor, you can search for words or character strings i

HEIDENHAIN iTNC 530 47511.14 Working with cutting data tables11.14 Working with cutting data tablesNotePossible applicationsIn cutting data tables con

476 Programming: Special Functions11.14 Working with cutting data tablesTable for workpiece materialsWorkpiece materials are defined in the table WMA

HEIDENHAIN iTNC 530 47711.14 Working with cutting data tablesTable for tool cutting materialsTool cutting materials are defined in the TMAT.TAB table.

478 Programming: Special Functions11.14 Working with cutting data tablesCreating a new cutting data table Select the Programming and Editing mode of

HEIDENHAIN iTNC 530 47911.14 Working with cutting data tablesWorking with automatic speed / feed rate calculation1 If it has not already been entered,

48 14.1 Switch-on, switch-off ... 564Switch-on ... 564Switch-off ... 56714.2 Moving the machine axes ... 568Note ... 568Moving the axis usi

480 Programming: Special Functions11.14 Working with cutting data tablesData transfer from cutting data tablesIf you output a file type .TAB or .CDT

HEIDENHAIN iTNC 530 48111.15 Freely definable tables11.15Freely definable tablesFundamentalsIn freely definable tables you can read and save any infor

482 Programming: Special Functions11.15 Freely definable tablesEditing the table format Press the EDIT FORMAT soft key (2nd soft-key level). The TNC

HEIDENHAIN iTNC 530 48311.15 Freely definable tablesSwitching between table and form viewAll tables with the file extension .TAB can be opened in eith

484 Programming: Special Functions11.15 Freely definable tablesFN 26: TABOPEN: Opening a freely definable tableWith FN 26: TABOPEN you can define a t

HEIDENHAIN iTNC 530 48511.15 Freely definable tablesFN 27: TABWRITE: Writing to a freely definable tableAfter you have opened a table with FN 26: TABO

486 Programming: Special Functions11.15 Freely definable tablesFN 28: TABREAD: Reading a freely definable tableAfter you have opened a table with FN

Programming: Multiple Axis Machining

488 Programming: Multiple Axis Machining12.1 Functions for multiple axis machining12.1 Functions for multiple axis machiningThe TNC functions for mul

HEIDENHAIN iTNC 530 48912.2 The PLANE function: Tilting the working plane (software option 1)12.2 The PLANE function: Tilting the working plane (softw

HEIDENHAIN iTNC 530 4914.9 Workpiece presetting with a touch probe ... 610Overview ... 610Workpiece presetting in any axis ... 610Corner as pres

490 Programming: Multiple Axis Machining12.2 The PLANE function: Tilting the working plane (software option 1)In order to make the differences betwee

HEIDENHAIN iTNC 530 49112.2 The PLANE function: Tilting the working plane (software option 1)Defining the PLANE function Show the soft-key row with s

492 Programming: Multiple Axis Machining12.2 The PLANE function: Tilting the working plane (software option 1)Resetting the PLANE function Show the

HEIDENHAIN iTNC 530 49312.2 The PLANE function: Tilting the working plane (software option 1)Defining the machining plane with spatial angles: PLANE S

494 Programming: Multiple Axis Machining12.2 The PLANE function: Tilting the working plane (software option 1)Input parameters Spatial angle A?: Rot

HEIDENHAIN iTNC 530 49512.2 The PLANE function: Tilting the working plane (software option 1)Defining the machining plane with projection angles: PROJ

496 Programming: Multiple Axis Machining12.2 The PLANE function: Tilting the working plane (software option 1)Input parameters Proj. angle 1st coord

HEIDENHAIN iTNC 530 49712.2 The PLANE function: Tilting the working plane (software option 1)Defining the machining plane with Euler angles: EULER PLA

498 Programming: Multiple Axis Machining12.2 The PLANE function: Tilting the working plane (software option 1)Input parameters Rot. angle main coord

HEIDENHAIN iTNC 530 49912.2 The PLANE function: Tilting the working plane (software option 1)Defining the working plane with two vectors: VECTOR PLANE

About this manualHEIDENHAIN iTNC 530 5About this manualThe symbols used in this manual are described below.Would you like any changes, or have you fo

50 15.1 Programming and executing simple machining operations ... 626Positioning with manual data input (MDI) ... 626Protecting and erasing progr

500 Programming: Multiple Axis Machining12.2 The PLANE function: Tilting the working plane (software option 1)Input parameters X component of base v

HEIDENHAIN iTNC 530 50112.2 The PLANE function: Tilting the working plane (software option 1)Defining the working plane via three points: PLANE POINTS

502 Programming: Multiple Axis Machining12.2 The PLANE function: Tilting the working plane (software option 1)Input parameters X coordinate of 1st p

HEIDENHAIN iTNC 530 50312.2 The PLANE function: Tilting the working plane (software option 1)Defining the machining plane with a single, incremental s

504 Programming: Multiple Axis Machining12.2 The PLANE function: Tilting the working plane (software option 1)Tilting the working plane through axis

HEIDENHAIN iTNC 530 50512.2 The PLANE function: Tilting the working plane (software option 1)Input parameters Axis angle A?: Axis angle to which the

506 Programming: Multiple Axis Machining12.2 The PLANE function: Tilting the working plane (software option 1)Specifying the positioning behavior of

HEIDENHAIN iTNC 530 50712.2 The PLANE function: Tilting the working plane (software option 1) Dist. tool tip – center of rot. (incremental): The TNC

508 Programming: Multiple Axis Machining12.2 The PLANE function: Tilting the working plane (software option 1)Positioning the rotary axes in a separa

HEIDENHAIN iTNC 530 50912.2 The PLANE function: Tilting the working plane (software option 1)Selection of alternate tilting possibilities: SEQ +/– (en

HEIDENHAIN iTNC 530 5116.1 Graphics ... 632Application ... 632Overview of display modes ... 634Plan view ... 634Projection in 3 planes ... 6

510 Programming: Multiple Axis Machining12.2 The PLANE function: Tilting the working plane (software option 1)Example for a machine with a rotary tab

HEIDENHAIN iTNC 530 51112.3 Inclined-tool machining in the tilted plane12.3 Inclined-tool machining in the tilted planeFunctionIn combination with M12

512 Programming: Multiple Axis Machining12.3 Inclined-tool machining in the tilted planeInclined-tool machining via normal vectors  Retract the tool

HEIDENHAIN iTNC 530 51312.4 TCPM FUNCTION (Software Option 2)12.4 TCPM FUNCTION (Software Option 2)FunctionTCPM FUNCTION is an improvement on the M128

514 Programming: Multiple Axis Machining12.4 TCPM FUNCTION (Software Option 2)Define TCPM FUNCTION Select the special functions Select the programm

HEIDENHAIN iTNC 530 51512.4 TCPM FUNCTION (Software Option 2)Interpretation of the programmed rotary axis coordinates Up to now, machines with 45° swi

516 Programming: Multiple Axis Machining12.4 TCPM FUNCTION (Software Option 2)Type of interpolation between the starting and end positionThe TNC prov

HEIDENHAIN iTNC 530 51712.4 TCPM FUNCTION (Software Option 2)Reset TCPM FUNCTION FUNCTION RESET TCPM is to be used if you want to purposely reset the

518 Programming: Multiple Axis Machining12.5 Miscellaneous functions for rotary axes12.5 Miscellaneous functions for rotary axesFeed rate in mm/min o

HEIDENHAIN iTNC 530 51912.5 Miscellaneous functions for rotary axesShorter-path traverse of rotary axes: M126Standard behaviorThe behavior of the TNC

52 17.1 Selecting MOD functions ... 664Selecting the MOD functions ... 664Changing the settings ... 664Exiting the MOD functions ... 664Overv

520 Programming: Multiple Axis Machining12.5 Miscellaneous functions for rotary axesReducing display of a rotary axis to a value less than 360°: M94S

HEIDENHAIN iTNC 530 52112.5 Miscellaneous functions for rotary axesAutomatic compensation of machine geometry when working with tilted axes: M114 (sof

522 Programming: Multiple Axis Machining12.5 Miscellaneous functions for rotary axesEffectM114 becomes effective at the start of block, M115 at the e

HEIDENHAIN iTNC 530 52312.5 Miscellaneous functions for rotary axesMaintaining the position of the tool tip when positioning with tilted axes (TCPM):

524 Programming: Multiple Axis Machining12.5 Miscellaneous functions for rotary axesM128 on tilting tablesIf you program a tilting table movement whi

HEIDENHAIN iTNC 530 52512.5 Miscellaneous functions for rotary axesInclined machining with noncontrolled rotary axesIf you have noncontrolled rotary a

526 Programming: Multiple Axis Machining12.5 Miscellaneous functions for rotary axesExact stop at corners with nontangential transitions: M134Standar

HEIDENHAIN iTNC 530 52712.5 Miscellaneous functions for rotary axesCompensating the machine’s kinematics configuration for ACTUAL/NOMINAL positions at

528 Programming: Multiple Axis Machining12.6 Three-dimensional tool compensation (software option 2)12.6 Three-dimensional tool compensation (softwar

HEIDENHAIN iTNC 530 52912.6 Three-dimensional tool compensation (software option 2)Definition of a normalized vectorA normalized vector is a mathemati

HEIDENHAIN iTNC 530 5317.14 Entering the axis traverse limits, datum display ... 691Application ... 691Working without additional traverse limits

530 Programming: Multiple Axis Machining12.6 Three-dimensional tool compensation (software option 2)Permissible tool shapesYou can describe the permi

HEIDENHAIN iTNC 530 53112.6 Three-dimensional tool compensation (software option 2)3-D compensation without tool orientationThe TNC displaces the tool

532 Programming: Multiple Axis Machining12.6 Three-dimensional tool compensation (software option 2)Example: Block format with surface normals withou

HEIDENHAIN iTNC 530 53312.6 Three-dimensional tool compensation (software option 2)Peripheral milling: 3-D radius compensation with workpiece orientat

534 Programming: Multiple Axis Machining12.6 Three-dimensional tool compensation (software option 2)There are two ways to define the tool orientation

HEIDENHAIN iTNC 530 53512.6 Three-dimensional tool compensation (software option 2)3-D tool radius compensation depending on the tool’s contact angle

536 Programming: Multiple Axis Machining12.6 Three-dimensional tool compensation (software option 2)Compensation-value tableIf you wish to create and

HEIDENHAIN iTNC 530 53712.6 Three-dimensional tool compensation (software option 2)FunctionIf you are executing a program with surface normal vectors

538 Programming: Multiple Axis Machining12.6 Three-dimensional tool compensation (software option 2)NC program3-D ToolComp works only with programs t

HEIDENHAIN iTNC 530 53912.7 Contour movements – Spline interpolation (software option 2)12.7 Contour movements – Spline interpolation (software option

54 18.1 General user parameters ... 706Input possibilities for machine parameters ... 706Selecting general user parameters ... 706List of gener

540 Programming: Multiple Axis Machining12.7 Contour movements – Spline interpolation (software option 2)Example: Block format for five axesThe TNC e

HEIDENHAIN iTNC 530 54112.7 Contour movements – Spline interpolation (software option 2)Input ranges Spline end point: –99 999.9999 to +99 999.9999

542 Programming: Multiple Axis Machining12.7 Contour movements – Spline interpolation (software option 2)

Programming: Pallet Management

544 Programming: Pallet Management13.1 Pallet management13.1 Pallet managementApplicationPallet tables are used for machining centers with pallet cha

HEIDENHAIN iTNC 530 54513.1 Pallet management X, Y, Z (entry optional, other axes also possible):For pallet names, the programmed coordinates are ref

546 Programming: Pallet Management13.1 Pallet managementSelecting a pallet table Call the file manager in the Programming and Editing or Program Run

HEIDENHAIN iTNC 530 54713.1 Pallet managementPallet datum management with the pallet preset tableA preset table for managing pallet datums is availabl

548 Programming: Pallet Management13.1 Pallet managementWorking with the pallet preset tableIf your machine tool builder has enabled the pallet prese

HEIDENHAIN iTNC 530 54913.1 Pallet managementExecuting the pallet file Select the file manager in the Program Run, Full Sequence or Program Run, Sing

First Steps with the iTNC 530

550 Programming: Pallet Management13.2 Pallet operation with tool-oriented machining13.2 Pallet operation with tool-oriented machiningApplicationPall

HEIDENHAIN iTNC 530 55113.2 Pallet operation with tool-oriented machining PALPRESET (entry optional):Preset number from the pallet preset table. The

552 Programming: Pallet Management13.2 Pallet operation with tool-oriented machiningWith the arrow keys and ENT, select the position that you wish to

HEIDENHAIN iTNC 530 55313.2 Pallet operation with tool-oriented machiningEditing function in entry-form mode Soft keySelect previous palletSelect next

554 Programming: Pallet Management13.2 Pallet operation with tool-oriented machiningDelete fixtureDelete workpieceDelete buffer memory contentsTool-o

HEIDENHAIN iTNC 530 55513.2 Pallet operation with tool-oriented machiningSelecting a pallet file Call the file manager in the Programming and Editing

556 Programming: Pallet Management13.2 Pallet operation with tool-oriented machiningSetting up the pallet level Pallet ID: The pallet name is displa

HEIDENHAIN iTNC 530 55713.2 Pallet operation with tool-oriented machiningSetting up the fixture level Fixture: The number of the fixture is displayed

558 Programming: Pallet Management13.2 Pallet operation with tool-oriented machiningSetting up details in the fixture level Fixture: The number of t

HEIDENHAIN iTNC 530 55913.2 Pallet operation with tool-oriented machiningSetting up the workpiece level Workpiece: The number of the workpiece is dis

56 First Steps with the iTNC 5301.1 Overview1.1 OverviewThis chapter is intended to help TNC beginners quickly learn to handle the most important pro

560 Programming: Pallet Management13.2 Pallet operation with tool-oriented machiningSequence of tool-oriented machining The entry TO or CTO in the M

HEIDENHAIN iTNC 530 56113.2 Pallet operation with tool-oriented machining If the entries TO or CTO for all workpieces within a group contain the stat

562 Programming: Pallet Management13.2 Pallet operation with tool-oriented machiningScreen layout for executing pallet tablesYou can have the TNC dis

Manual Operation and Setup

564 Manual Operation and Setup14.1 Switch-on, switch-off14.1 Switch-on, switch-offSwitch-onSwitch on the power supply for TNC and machine. The TNC au

HEIDENHAIN iTNC 530 56514.1 Switch-on, switch-offThe TNC is now ready for operation in the Manual Operation mode.If your machine is equipped with abso

566 Manual Operation and Setup14.1 Switch-on, switch-offCrossing the reference point in a tilted working planeThe reference point of a tilted coordin

HEIDENHAIN iTNC 530 56714.1 Switch-on, switch-offSwitch-offTo prevent data from being lost at switch-off, you need to shut down the operating system o

568 Manual Operation and Setup14.2 Moving the machine axes14.2 Moving the machine axesNoteMoving the axis using the machine axis direction buttonsSel

HEIDENHAIN iTNC 530 56914.2 Moving the machine axesIncremental jog positioningWith incremental jog positioning you can move a machine axis by a preset

HEIDENHAIN iTNC 530 571.2 Machine switch-on1.2 Machine switch-onAcknowledging the power interruption and moving to the reference points Switch on the

570 Manual Operation and Setup14.2 Moving the machine axesTraversing with electronic handwheelsThe iTNC supports traversing with the following new el

HEIDENHAIN iTNC 530 57114.2 Moving the machine axesAs soon as you have activated the handwheel with the handwheel activation key, the operating panel

572 Manual Operation and Setup14.2 Moving the machine axesHandwheel displayThe handwheel display (see image) consists of a header and 6 status lines

HEIDENHAIN iTNC 530 57314.2 Moving the machine axesSpecial features of the HR 550 FS wireless handwheel1Due to various potential sources of interferen

574 Manual Operation and Setup14.2 Moving the machine axesThe HR 550 FS wireless handwheel features a rechargeable battery. The battery is recharged

HEIDENHAIN iTNC 530 57514.2 Moving the machine axesIf the TNC has triggered an emergency stop you must reactivate the handwheel. Proceed as follows:

576 Manual Operation and Setup14.2 Moving the machine axesMoving the axesActivate the handwheel: Press the handwheel key on the HR 5xx: Now you can o

HEIDENHAIN iTNC 530 57714.2 Moving the machine axesPotentiometer settingsThe potentiometers of the machine operating panel continue to be active after

578 Manual Operation and Setup14.2 Moving the machine axesInputting spindle speed S Press the handwheel soft key F3 (MSF) Press the handwheel soft

HEIDENHAIN iTNC 530 57914.2 Moving the machine axesGenerating a complete L block Select the Positioning with MDI operating mode If required, use the

58 First Steps with the iTNC 5301.3 Programming the first part1.3 Programming the first partSelecting the correct operating modeYou can write program

580 Manual Operation and Setup14.3 Spindle speed S, feed rate F and miscellaneous functions M14.3 Spindle speed S, feed rate F and miscellaneous func

HEIDENHAIN iTNC 530 58114.3 Spindle speed S, feed rate F and miscellaneous functions MChanging the spindle speed and feed rateWith the override knobs

582 Manual Operation and Setup14.4 Functional safety FS (option)14.4 Functional safety FS (option)MiscellaneousEvery machine tool operator is exposed

HEIDENHAIN iTNC 530 58314.4 Functional safety FS (option)Explanation of termsSafety-related operating modesSafety functionsDesignation Short descripti

584 Manual Operation and Setup14.4 Functional safety FS (option)Checking the axis positionsAfter switch-on the TNC checks whether the position of an

HEIDENHAIN iTNC 530 58514.4 Functional safety FS (option)Overview of permitted feed rates and speedsThe TNC provides an overview of the permitted spee

586 Manual Operation and Setup14.4 Functional safety FS (option)Activating feed-rate limitationWhen the F LIMITED soft key is set to ON, the TNC limi

HEIDENHAIN iTNC 530 58714.5 Workpiece presetting without a touch probe14.5 Workpiece presetting without a touch probeNoteYou fix a preset by setting t

588 Manual Operation and Setup14.5 Workpiece presetting without a touch probeWorkpiece presetting with axis keysSelect the Manual Operation modeMove

HEIDENHAIN iTNC 530 58914.5 Workpiece presetting without a touch probeManagement of presets with the preset tableYou should definitely manage your pre

HEIDENHAIN iTNC 530 591.3 Programming the first partCreating a new program/file management Press the PGM MGT key: The TNC opens the file manager. The

590 Manual Operation and Setup14.5 Workpiece presetting without a touch probeSaving presets in the preset tableThe preset table has the name PRESET.P

HEIDENHAIN iTNC 530 59114.5 Workpiece presetting without a touch probeBasic rotations from the preset table rotate the coordinate system about the pre

592 Manual Operation and Setup14.5 Workpiece presetting without a touch probeManually saving the presets in the preset tableIn order to save presets

HEIDENHAIN iTNC 530 59314.5 Workpiece presetting without a touch probeFunction Soft keyDirectly transfer the actual position of the tool (the measurin

594 Manual Operation and Setup14.5 Workpiece presetting without a touch probeEditing the preset tableEditing function in table mode Soft keySelect be

HEIDENHAIN iTNC 530 59514.5 Workpiece presetting without a touch probeActivating a preset from the preset table in the Manual Operation modeSelect the

596 Manual Operation and Setup14.6 Using touch-probes14.6 Using touch-probesOverviewThe following touch probe cycles are available in the Manual Oper

HEIDENHAIN iTNC 530 59714.6 Using touch-probesSelecting touch probe cycles Select the Manual Operation or El. Handwheel mode of operation Select the

598 Manual Operation and Setup14.6 Using touch-probesWriting the measured values from touch probe cycles to datum tablesWith the ENTER IN DATUM TABLE

HEIDENHAIN iTNC 530 59914.6 Using touch-probesWriting the measured values from touch probe cycles in the preset tableWith the ENTER IN PRESET TABLE so

TNC model, software and features6 TNC model, software and featuresThis manual describes functions and features provided by TNCs as of the following

60 First Steps with the iTNC 5301.3 Programming the first partDefining a workpiece blankImmediately after you have created a new program, the TNC sta

600 Manual Operation and Setup14.6 Using touch-probesStoring measured values in the pallet preset table Select any probe function Enter the desired

HEIDENHAIN iTNC 530 60114.7 Calibrating touch probes14.7 Calibrating touch probesIntroductionIn order to precisely specify the actual trigger point of

602 Manual Operation and Setup14.7 Calibrating touch probesCalibrating the effective radius and compensating center offsetAfter the touch probe is in

HEIDENHAIN iTNC 530 60314.7 Calibrating touch probesDisplaying calibration valuesThe TNC stores the effective length and radius, as well as the center

604 Manual Operation and Setup14.8 Compensating workpiece misalignment with a 3-D touch probe14.8 Compensating workpiece misalignment with a 3-D touc

HEIDENHAIN iTNC 530 60514.8 Compensating workpiece misalignment with a 3-D touch probeOverviewCycle Soft keyBasic rotation using 2 points: The TNC mea

606 Manual Operation and Setup14.8 Compensating workpiece misalignment with a 3-D touch probeBasic rotation using 2 points: Select the probe functio

HEIDENHAIN iTNC 530 60714.8 Compensating workpiece misalignment with a 3-D touch probeDisplaying a basic rotationThe angle of the basic rotation appea

608 Manual Operation and Setup14.8 Compensating workpiece misalignment with a 3-D touch probeDetermining basic rotation using 2 holes/studs: Select

HEIDENHAIN iTNC 530 60914.8 Compensating workpiece misalignment with a 3-D touch probeWorkpiece alignment using 2 points Select the probe function by

HEIDENHAIN iTNC 530 611.3 Programming the first partProgram layoutNC programs should be arranged consistently in a similar manner. This makes it easie

610 Manual Operation and Setup14.9 Workpiece presetting with a touch probe14.9 Workpiece presetting with a touch probeOverviewThe following soft-key

HEIDENHAIN iTNC 530 61114.9 Workpiece presetting with a touch probeCorner as preset—using points that were already probed for a basic rotation Select

612 Manual Operation and Setup14.9 Workpiece presetting with a touch probeCircle center as presetWith this function, you can set the preset at the ce

HEIDENHAIN iTNC 530 61314.9 Workpiece presetting with a touch probeCenter line as preset Select the probe function: Press the PROBING soft key Posit

614 Manual Operation and Setup14.9 Workpiece presetting with a touch probeSetting presets using holes/cylindrical studsA second soft-key row provides

HEIDENHAIN iTNC 530 61514.9 Workpiece presetting with a touch probeMeasuring the workpiece with a touch probeYou can also use the touch probe in the M

616 Manual Operation and Setup14.9 Workpiece presetting with a touch probeMeasuring workpiece dimensions Select the probing function: Press the PROB

HEIDENHAIN iTNC 530 61714.9 Workpiece presetting with a touch probeFinding the angle between the angle reference axis and a workpiece edge Select the

618 Manual Operation and Setup14.9 Workpiece presetting with a touch probeUsing touch probe functions with mechanical probes or dial gaugesIf you do

HEIDENHAIN iTNC 530 61914.10 Tilting the working plane (software option 1)14.10Tilting the working plane (software option 1)Application, functionThe T

62 First Steps with the iTNC 5301.3 Programming the first partProgramming a simple contourThe contour shown to the right is to be milled once to a de

620 Manual Operation and Setup14.10 Tilting the working plane (software option 1)When tilting the working plane, the TNC differentiates between two m

HEIDENHAIN iTNC 530 62114.10 Tilting the working plane (software option 1)Traversing reference points in tilted axesWith tilted axes, you use the mach

622 Manual Operation and Setup14.10 Tilting the working plane (software option 1)Presetting on machines with rotary tablesIf you use a rotary table t

HEIDENHAIN iTNC 530 62314.10 Tilting the working plane (software option 1)Activating manual tiltingTo select manual tilting, press the 3-D ROT soft ke

624 Manual Operation and Setup14.10 Tilting the working plane (software option 1)Setting the current tool-axis direction as the active machining dire

Positioning with Manual Data Input

626 Positioning with Manual Data Input15.1 Programming and executing simple machining operations15.1 Programming and executing simple machining opera

HEIDENHAIN iTNC 530 62715.1 Programming and executing simple machining operationsExample 1A hole with a depth of 20 mm is to be drilled into a single

628 Positioning with Manual Data Input15.1 Programming and executing simple machining operationsExample 2: Correcting workpiece misalignment on machi

HEIDENHAIN iTNC 530 62915.1 Programming and executing simple machining operationsProtecting and erasing programs in $MDIThe $MDI file is generally int

HEIDENHAIN iTNC 530 631.3 Programming the first part Move to the contour: Press the APPR/DEP key: The TNC shows a soft-key row with approach and depa

630 Positioning with Manual Data Input15.1 Programming and executing simple machining operations

Test Run and Program Run

632 Test Run and Program Run16.1 Graphics16.1 GraphicsApplicationIn the program run modes of operation as well as in the Test Run mode, the TNC graph

HEIDENHAIN iTNC 530 63316.1 GraphicsGraphic simulation for special applicationsNC programs usually contain a tool call with a defined tool number, whi

634 Test Run and Program Run16.1 GraphicsOverview of display modesThe control displays the following soft keys in the Program Run and Test Run modes

HEIDENHAIN iTNC 530 63516.1 GraphicsProjection in 3 planesSimilar to a workpiece drawing, the part is displayed with a plan view and two sectional pla

636 Test Run and Program Run16.1 Graphics3-D viewThe workpiece is displayed in three dimensions. If you have the appropriate hardware, then with its

HEIDENHAIN iTNC 530 63716.1 GraphicsRotating and magnifying/reducing the 3-D view Shift the soft-key row until the soft key for the rotating and magn

638 Test Run and Program Run16.1 GraphicsSwitching the frame overlay display for the workpiece blank on/off: Shift the soft-key row until the soft k

HEIDENHAIN iTNC 530 63916.1 GraphicsMagnifying detailsYou can magnify details in all display modes in the Test Run mode and a Program Run mode. The gr

64 First Steps with the iTNC 5301.3 Programming the first part Depart the contour Select the departure function DEP CT Center angle? Enter the de

640 Test Run and Program Run16.1 GraphicsCursor position during detail magnificationDuring detail magnification, the TNC displays the coordinates of

HEIDENHAIN iTNC 530 64116.1 GraphicsMeasurement of machining timeProgram Run modes of operationThe timer counts and displays the time from program sta

642 Test Run and Program Run16.2 Functions for program display16.2 Functions for program displayOverviewIn the Program Run modes of operation as well

HEIDENHAIN iTNC 530 64316.3 Test Run16.3 Test RunApplicationIn the Test Run mode of operation you can simulate programs and program sections to reduce

644 Test Run and Program Run16.3 Test RunDanger of collision!The TNC cannot graphically simulate all traverse motions actually performed by the machi

HEIDENHAIN iTNC 530 64516.3 Test RunExecuting a test runIf the central tool file is active, a tool table must be active (status S) to conduct a test r

646 Test Run and Program Run16.3 Test RunExecuting a test run up to a certain blockWith the STOP AT N function the TNC does a test run only up to the

HEIDENHAIN iTNC 530 64716.3 Test RunSelecting the kinematics for test runYou can use this function to test programs whose kinematics does not match th

648 Test Run and Program Run16.3 Test RunSetting a tilted working plane for the test runYou can use this function on machines, where you want to defi

HEIDENHAIN iTNC 530 64916.4 Program Run16.4 Program RunApplicationIn the Program Run, Full Sequence mode of operation the TNC executes a part program

HEIDENHAIN iTNC 530 651.3 Programming the first partCreating a cycle programThe holes (depth of 20 mm) shown in the figure at right are to be drilled

650 Test Run and Program Run16.4 Program RunRunning a part programPreparation1 Clamp the workpiece to the machine table2 Set the datum3 Select the ne

HEIDENHAIN iTNC 530 65116.4 Program RunInterrupting machiningThere are several ways to interrupt a program run: Programmed interruptions Pressing th

652 Test Run and Program Run16.4 Program RunProgramming of noncontrolled axes (counter axes)The TNC automatically interrupts the program run as soon

HEIDENHAIN iTNC 530 65316.4 Program RunMoving the machine axes during an interruptionYou can move the machine axes during an interruption in the same

654 Test Run and Program Run16.4 Program RunResuming program run after an interruptionIf you interrupt a program run during execution of a subprogram

HEIDENHAIN iTNC 530 65516.4 Program RunMid-program startup (block scan)With the RESTORE POS AT N feature (block scan) you can start a part program at

656 Test Run and Program Run16.4 Program RunIf you are working with nested programs, you can use MP7680 to define whether the block scan is to begin

HEIDENHAIN iTNC 530 65716.4 Program Run Go to the first block of the current program to start a block scan: Enter GOTO "0" Select mid-prog

658 Test Run and Program Run16.4 Program RunReturning to the contourWith the RESTORE POSITION function, the TNC returns to the workpiece contour in t

HEIDENHAIN iTNC 530 65916.5 Automatic program start16.5 Automatic program startApplicationIn a Program Run operating mode, you can use the AUTOSTART s

66 First Steps with the iTNC 5301.3 Programming the first part Call the menu for special functions Display the functions for point machining Selec

660 Test Run and Program Run16.6 Optional block skip16.6 Optional block skipApplicationIn a test run or program run, the control can skip over blocks

HEIDENHAIN iTNC 530 66116.7 Optional program-run interruption16.7 Optional program-run interruptionApplicationThe TNC optionally interrupts program ru

662 Test Run and Program Run16.7 Optional program-run interruption

MOD Functions

664 MOD Functions17.1 Selecting MOD functions17.1 Selecting MOD functionsThe MOD functions provide additional input possibilities and displays. The a

HEIDENHAIN iTNC 530 66517.1 Selecting MOD functionsOverview of MOD functionsThe functions available depend on the momentarily selected operating mode:

666 MOD Functions17.2 Software numbers17.2 Software numbersApplicationThe following software numbers are displayed on the TNC screen after the MOD fu

HEIDENHAIN iTNC 530 66717.3 Entering code numbers17.3 Entering code numbersApplicationThe TNC requires a code number for the following functions:In ad

668 MOD Functions17.4 Loading service packs17.4 Loading service packsApplicationThis function provides a simple way of updating the software of your

HEIDENHAIN iTNC 530 66917.5 Setting the data interfaces17.5 Setting the data interfacesApplicationTo set up the data interfaces, press the RS-232 / RS

HEIDENHAIN iTNC 530 671.3 Programming the first partExample NC blocksFurther information on this topic Creating a new program: See "Creating and

670 MOD Functions17.5 Setting the data interfacesAssignmentThis function sets the destination for the transferred data.Applications: Transferring va

HEIDENHAIN iTNC 530 67117.5 Setting the data interfacesSoftware for data transferFor transfer of files to and from the TNC, we recommend using the HEI

672 MOD Functions17.5 Setting the data interfacesData transfer between the TNC and TNCremoNTCheck whether the TNC is connected to the correct serial

HEIDENHAIN iTNC 530 67317.6 Ethernet interface17.6 Ethernet interface IntroductionThe TNC is shipped with a standard Ethernet card to connect the cont

674 MOD Functions17.6 Ethernet interfaceGeneral network settings Press the DEFINE NET soft key to enter the general network settings. The Computer n

HEIDENHAIN iTNC 530 67517.6 Ethernet interface Press the Configuration button to open the Configuration menu:Setting MeaningStatus  Interface active

676 MOD Functions17.6 Ethernet interface Apply the changes with the OK button, or discard them with the Cancel button Select the Internet tab:Domai

HEIDENHAIN iTNC 530 67717.6 Ethernet interface Select the Ping/Routing tab to enter the ping and routing settings: Select the NFS UID/GID tab to ent

678 MOD Functions17.6 Ethernet interfaceSetting MeaningDHCP server active on: IP addresses as of:Define the IP address as of which the TNC is to der

HEIDENHAIN iTNC 530 67917.6 Ethernet interfaceNetwork settings specific to the device Press the DEFINE MOUNT soft key to enter the network settings

68 First Steps with the iTNC 5301.4 Graphically testing the first part1.4 Graphically testing the first partSelecting the correct operating modeYou c

680 MOD Functions17.6 Ethernet interfaceConnecting the iTNC directly with a Windows PCYou can connect the iTNC directly to a PC that has an Ethernet

HEIDENHAIN iTNC 530 68117.7 Configuring PGM MGT17.7 Configuring PGM MGTApplicationUse the MOD functions to specify which directories or files are to b

682 MOD Functions17.7 Configuring PGM MGTDependent filesIn addition to the file extension, dependent files also have the extension .SEC.DEP (SECtion,

HEIDENHAIN iTNC 530 68317.8 Machine-specific user parameters17.8 Machine-specific user parametersApplicationTo enable you to set machine-specific func

684 MOD Functions17.9 Showing the workpiece blank in the working space17.9 Showing the workpiece blank in the working spaceApplicationThis MOD functi

HEIDENHAIN iTNC 530 68517.9 Showing the workpiece blank in the working spaceYou can also activate the working-space monitor for the Test Run mode in o

686 MOD Functions17.9 Showing the workpiece blank in the working spaceRotating the entire imageThe third soft-key row provides functions with which y

HEIDENHAIN iTNC 530 68717.10 Position display types17.10 Position display typesApplicationIn the Manual Operation mode and in the Program Run modes of

688 MOD Functions17.11 Unit of measurement17.11 Unit of measurementApplicationThis MOD function determines whether the coordinates are displayed in m

HEIDENHAIN iTNC 530 68917.12 Selecting the programming language for $MDI17.12 Selecting the programming language for $MDIApplicationThe Program input

HEIDENHAIN iTNC 530 691.4 Graphically testing the first partChoosing the program you want to test Press the PGM MGT key: The TNC opens the file manag

690 MOD Functions17.13 Selecting the axes for generating L blocks17.13 Selecting the axes for generating L blocksApplicationThe axis selection input

HEIDENHAIN iTNC 530 69117.14 Entering the axis traverse limits, datum display17.14 Entering the axis traverse limits, datum displayApplicationThe AXIS

692 MOD Functions17.14 Entering the axis traverse limits, datum displayDisplay of presetsThe values shown at the top right of the screen define the c

HEIDENHAIN iTNC 530 69317.15 Displaying HELP files17.15 Displaying HELP filesApplicationHelp files can aid you in situations in which you need clear i

694 MOD Functions17.16 Displaying operating times17.16 Displaying operating timesApplicationThe MACHINE TIME soft key enables you to see various type

HEIDENHAIN iTNC 530 69517.17 Checking the data carrier17.17 Checking the data carrierApplicationPress the CHECK THE FILE SYSTEM soft key to check the

696 MOD Functions17.18 Setting the system time17.18 Setting the system timeApplicationYou can set the time zone, the date and the system time with th

HEIDENHAIN iTNC 530 69717.19 TeleService17.19 TeleServiceApplicationThe TNC allows you to carry out TeleService. To be able to use this feature, your

698 MOD Functions17.20 External access17.20 External accessApplicationThe soft key SERVICE can be used to grant or restrict access through the LSV-2

HEIDENHAIN iTNC 530 69917.20 External accessExample of TNC.SYSPermitting/Restricting external access Select any machine mode of operation Press the

TNC model, software and featuresHEIDENHAIN iTNC 530 7Software optionsThe iTNC 530 features various software options that can be enabled by you or you

70 First Steps with the iTNC 5301.4 Graphically testing the first partStarting the test run Press the RESET + START soft key: The TNC simulates the

700 MOD Functions17.21 Host computer operation17.21 Host computer operationApplicationWith the HOST COMPUTER OPERATION soft key you transfer the comm

HEIDENHAIN iTNC 530 70117.22 Configuring the HR 550 FS wireless handwheel17.22 Configuring the HR 550 FS wireless handwheelApplicationPress the SET UP

702 MOD Functions17.22 Configuring the HR 550 FS wireless handwheelSetting the transmission channelIf the wireless handwheel is started automatically

HEIDENHAIN iTNC 530 70317.22 Configuring the HR 550 FS wireless handwheelSelecting the transmitter power Press the MOD key to select the MOD function

704 MOD Functions17.22 Configuring the HR 550 FS wireless handwheel

Tables and Overviews

706 Tables and Overviews18.1 General user parameters18.1 General user parametersGeneral user parameters are machine parameters affecting TNC settings

HEIDENHAIN iTNC 530 70718.1 General user parametersList of general user parametersExternal data transferAdjusting TNC interfaces EXT1 (5020.0) and EXT

708 Tables and Overviews18.1 General user parametersRapid traverse for triggering touch probes MP61501 to 300 000 [mm/min]Pre-positioning at rapid tr

HEIDENHAIN iTNC 530 70918.1 General user parametersRadius measurement with the TT 130 touch probe: Probing directionMP6505.0 (traverse range 1) to 650

HEIDENHAIN iTNC 530 711.5 Setting up tools1.5 Setting up toolsSelecting the correct operating modeTools are set up in the Manual Operation mode: Pres

710 Tables and Overviews18.1 General user parametersCoordinates of the TT 120 stylus center relative to the machine datumMP6580.0 (traverse range 1)X

HEIDENHAIN iTNC 530 71118.1 General user parametersKinematicsOpt: Maximum permitted deviation from entered calibration sphere radiusMP66010.01 to 0.1K

712 Tables and Overviews18.1 General user parametersLocking soft key for tablesMP7224.2Do not lock the EDITING ON/OFF soft key: %0000000Lock the EDIT

HEIDENHAIN iTNC 530 71318.1 General user parametersConfigure the tool tablesMP7260Inactive: 0Number of tools generated by the TNC when a new tool tabl

714 Tables and Overviews18.1 General user parametersConfiguring tool table (To omit from the table: enter 0); Column number in the tool table for MP7

HEIDENHAIN iTNC 530 71518.1 General user parametersConfiguring tool table (To omit from the table: enter 0); Column number in the tool table for MP726

716 Tables and Overviews18.1 General user parametersConfiguring tool pocket table (to omit from the table: enter 0); Column number in the pocket tabl

HEIDENHAIN iTNC 530 71718.1 General user parametersConfiguring datum table (To omit from the table: enter 0); Column number in the datum table for MP7

718 Tables and Overviews18.1 General user parametersDisplay step MP7290.0 (X axis) to MP7290.13 (14th axis)0.1 mm: 00.05 mm: 10.01 mm: 20.005 mm: 30.

HEIDENHAIN iTNC 530 71918.1 General user parametersResetting status display, Q parameters, tool data and machining timeMP7300Caution: For safety-relat

72 First Steps with the iTNC 5301.5 Setting up toolsThe pocket table TOOL_P.TCHIn the pocket table TOOL_P.TCH (permanently saved under TNC:\) you spe

720 Tables and Overviews18.1 General user parametersGraphic simulation without programmed tool axis: M function for endMP7317.10 to 88 (0: Function i

HEIDENHAIN iTNC 530 72118.1 General user parametersMachining and program runEffect of Cycle 11 SCALING FACTOR MP7410SCALING FACTOR effective in three

722 Tables and Overviews18.1 General user parametersError message during cycle call MP7441Display error message if M3/M4 not active: Bit 0 = 0Suppres

HEIDENHAIN iTNC 530 72318.2 Pin layouts and connecting cables for the data interfaces18.2 Pin layouts and connecting cables for the data interfacesRS-

724 Tables and Overviews18.2 Pin layouts and connecting cables for the data interfacesWhen using the 9-pin adapter block:Non-HEIDENHAIN devicesThe co

HEIDENHAIN iTNC 530 72518.2 Pin layouts and connecting cables for the data interfacesRS-422/V.11 InterfaceOnly non-HEIDENHAIN devices are connected to

726 Tables and Overviews18.3 Technical information18.3 Technical informationExplanation of symbols DefaultAxis optionSoftware option 1 Software o

HEIDENHAIN iTNC 530 72718.3 Technical informationContour elements  Straight line Chamfer Circular path Circle center Circle radius Tangentially

728 Tables and Overviews18.3 Technical informationTeach-In  Actual positions can be transferred directly into the NC programProgram verification gra

HEIDENHAIN iTNC 530 72918.3 Technical informationInterpolation  Linear in 4 axesLinear in 5 axes (subject to export permit) (software option 1) Cir

HEIDENHAIN iTNC 530 731.6 Workpiece setup1.6 Workpiece setupSelecting the correct operating modeWorkpieces are set up in the Manual Operation or Elect

730 Tables and Overviews18.3 Technical informationAccessoriesElectronic handwheels  One HR 550 FS portable wireless handwheel with display or One H

HEIDENHAIN iTNC 530 73118.3 Technical informationSoftware option 1Rotary table machining Programming of cylindrical contours as if in two axesFeed r

732 Tables and Overviews18.3 Technical informationAdaptive Feed Control (AFC) software optionFunction for adaptive feed-rate control for optimizing t

HEIDENHAIN iTNC 530 73318.3 Technical informationPosition Adaptive Control (PAC) software optionChanging control parameters  Changing of the control

734 Tables and Overviews18.3 Technical informationFCL 3 upgrade functionsEnabling of significant improvements Touch probe cycle for 3-D probing Tou

HEIDENHAIN iTNC 530 73518.3 Technical informationInput format and unit of TNC functionsPositions, coordinates, circle radii, chamfer lengths-99 999.99

736 Tables and Overviews18.4 Exchanging the buffer battery18.4 Exchanging the buffer batteryA buffer battery supplies the TNC with current to prevent

HEIDENHAIN iTNC 530 737Overview tablesFixed cyclesCycle number Cycle designationDEF activeCALL active7 Datum shift 8 Mirroring 9 Dwell time 10 Rota

738 204 Back boring 205 Universal pecking 206 Tapping with a floating tap holder, new 207 Rigid tapping, new 208 Bore milling 209 Tapping with c

HEIDENHAIN iTNC 530 739Miscellaneous functionsM Effect Effective at block Start End PageM0 Program run STOP/Spindle STOP if necessary/Coolant OFF if

74 First Steps with the iTNC 5301.6 Workpiece setupAligning the workpiece with a touch probe Insert the touch probe: In the Manual Data Input (MDI)

740 M109M110M111Constant contouring speed at tool cutting edge(increase and decrease feed rate)Constant contouring speed at tool cutting edge (feed r

HEIDENHAIN iTNC 530 741IndexSYMBOLE3-D compensation ... 528Delta values ... 530Delta values via DR2TABLE ... 535Depending on the contact angle ... 535

742 IndexFFCL ... 666FCL function ... 10Feature content level ... 10Feed control, automatic ... 445Feed rate ... 580Changing ... 581For rotary axes,

HEIDENHAIN iTNC 530 743IndexMM functionsSee Miscellaneous functionsM91, M92 ... 384Machine axes, moving the … ... 568Machine parametersfor 3-D touch p

744 IndexPProcessing DXF dataBasic settings ... 278Filter for hole positions ... 292Selecting a contour ... 282Selecting hole positionsDiameter entry

HEIDENHAIN iTNC 530 745IndexTTool datacalling ... 199delta values ... 183entering into tables ... 184entering into the program ... 183indexing ... 192

Touch probes from HEIDENHAINhelp you reduce non-productive time and improve the dimensional accuracy of the fi nished workpieces.Workpiece touch probes

HEIDENHAIN iTNC 530 751.6 Workpiece setupDatum setting with a touch probe Insert the touch probe: In the MDI mode, run a TOOL CALL block containing t

76 First Steps with the iTNC 5301.7 Running the first program1.7 Running the first programSelecting the correct operating modeYou can run programs ei

Introduction

78 Introduction2.1 The iTNC 5302.1 The iTNC 530HEIDENHAIN TNC controls are workshop-oriented contouring controls that enable you to program conventio

HEIDENHAIN iTNC 530 792.2 Visual display unit and keyboard2.2 Visual display unit and keyboardVisual display unitThe TNC is shipped with a 15-inch col

TNC model, software and features8 AFC software option DescriptionFunction for adaptive feed-rate control for optimizing the machining conditions dur

80 Introduction2.2 Visual display unit and keyboardSet the screen layoutYou select the screen layout yourself: In the PROGRAMMING AND EDITING mode of

HEIDENHAIN iTNC 530 812.2 Visual display unit and keyboardOperating panelThe TNC is available with different operating panels. The figures show the co

82 Introduction2.3 Operating modes2.3 Operating modesManual Operation and El. HandwheelThe Manual Operation mode is required for setting up the machi

HEIDENHAIN iTNC 530 832.3 Operating modesProgramming and EditingIn this mode of operation you can write your part programs. The FK free programming fe

84 Introduction2.3 Operating modesProgram Run, Full Sequence and Program Run, Single BlockIn the Program Run, Full Sequence mode of operation the TNC

HEIDENHAIN iTNC 530 852.4 Status displays2.4 Status displays"General" status displayThe status display in the lower part of the screen infor

86 Introduction2.4 Status displaysDynamic Collision Monitoring (DCM) is active Adaptive Feed Function (AFC) is active (software option)One or more gl

HEIDENHAIN iTNC 530 872.4 Status displaysAdditional status displaysThe additional status displays contain detailed information on the program run. The

88 Introduction2.4 Status displaysOverviewAfter switch-on, the TNC displays the Overview status form, provided that you have selected the PROGRAM+STA

HEIDENHAIN iTNC 530 892.4 Status displaysGeneral pallet information (PAL tab)Program section repeat/Subprograms (LBL tab)Information on standard cycle

TNC model, software and featuresHEIDENHAIN iTNC 530 9Cross Talk Compensation software option (CTC)DescriptionCompensation of axis couplings Machine M

90 Introduction2.4 Status displaysActive miscellaneous functions M (M tab)Soft key MeaningNo direct selection possibleList of the active M functions

HEIDENHAIN iTNC 530 912.4 Status displaysPositions and coordinates (POS tab)Information on handwheel superimpositioning (POS HR tab)Information on too

92 Introduction2.4 Status displaysTool measurement (TT tab)Coordinate transformations (TRANS tab)For further information, refer to the User's Ma

HEIDENHAIN iTNC 530 932.4 Status displaysGlobal program settings 1 (GPS1 tab, software option)Global program settings 2 (GPS2 tab, software option)The

94 Introduction2.4 Status displaysAdaptive Feed Control (AFC tab, software option)The TNC displays the AFC tab only if the function is active on your

HEIDENHAIN iTNC 530 952.5 Window manager2.5 Window managerThe TNC features the Xfce window manager. Xfce is a standard application for UNIX-based oper

96 Introduction2.5 Window managerTask barThe task bar that can be shown by pressing the left Windows key on the ASCII keyboard enables you to select

HEIDENHAIN iTNC 530 972.6 SELinux security software2.6 SELinux security softwareSELinux is an extension for Linux-based operating systems. SELinux is

98 Introduction2.7 Accessories: HEIDENHAIN touch probes and electronic handwheels2.7 Accessories: HEIDENHAIN touch probes and electronic handwheelsTo

HEIDENHAIN iTNC 530 992.7 Accessories: HEIDENHAIN touch probes and electronic handwheelsTT 140 tool touch probe for tool measurementThe TT 140 is a tr