Heidenhain SW 54843x-03 Manuel d'utilisateur

User’s ManualMANUALplus 620NC Software548430-03548431-03English (en)1/2015

10 New functions of software 548328-05 and 54843x-01 In the Organization mode of operation, you can grant or restrict access to the control by using

100 Machine mode of operation3.5 Machine setupDefining the tool change positionWith the cycle Move to tool change position or the DIN command G14, th

HEIDENHAIN MANUALplus 620 1013.5 Machine setupSetting C-axis valuesThe "Set C-axis values" function enables you to define a zero point shift

102 Machine mode of operation3.5 Machine setupSetting up machine dimensionsThe "Set up machine dimensions" function allows you to save any

HEIDENHAIN MANUALplus 620 1033.5 Machine setupCalibrating the tool touch probeThe "Calibrate the tool touch probe" function enables you to d

104 Machine mode of operation3.5 Machine setupDisplaying operating timesIn the Service menu, you can view different operating times:Select Setting up

HEIDENHAIN MANUALplus 620 1053.5 Machine setupSetting the system timeWith the "Adjust system time" function, you can set the date and time o

106 Machine mode of operation3.6 Tool measurement3.6 Tool measurementThe MANUALplus supports tool calibration By touch-off. The setup dimensions are

HEIDENHAIN MANUALplus 620 1073.6 Tool measurementTouch offYou measure the dimensions relative to a calibrated tool by "touching the tool off.&quo

108 Machine mode of operation3.6 Tool measurementTouch probe (tool touch probe)In the tool table, enter the tool you want to measureInsert the tool a

HEIDENHAIN MANUALplus 620 1093.6 Tool measurementOptical gaugeIn the tool table, enter the tool you want to measureInsert the tool and enter the T num

HEIDENHAIN MANUALplus 620 11 The new TURN PLUS function automatically generates NC pro-grams for turning and milling operations based on a fixed mach

110 Machine mode of operation3.6 Tool measurementTool compensationThe tool compensation in X and Z as well as the special compensation for recessing

HEIDENHAIN MANUALplus 620 1113.7 Manual mode3.7 Manual modeWith manual workpiece machining, you move the axes with the handwheels or manual direction

112 Machine mode of operation3.7 Manual modeManual direction keysWith the manual direction keys, you can move the axes at the programmed feed rate or

HEIDENHAIN MANUALplus 620 1133.8 Teach-in mode3.8 Teach-in modeTeach-in modeIn the Teach-in mode you machine a workpiece step by step with the help of

114 Machine mode of operation3.9 Program Run mode3.9 Program Run modeLoading a programIn Program Run mode, you use Teach-in and DIN programs for part

HEIDENHAIN MANUALplus 620 1153.9 Program Run modeComparing a tool listWhile a program is being loaded, the MANUALplus compares the current tools in th

116 Machine mode of operation3.9 Program Run modeFinding a start blockMid-program startup means entering into an NC program at a selected point. In s

HEIDENHAIN MANUALplus 620 1173.9 Program Run modeProgram executionThe selected Teach-in or DIN program is executed as soon as you press Cycle start. Y

118 Machine mode of operation3.9 Program Run modeEntering compensation values during program runTool compensation Activate the tool compensationEnter

HEIDENHAIN MANUALplus 620 1193.9 Program Run modeAdditive compensationThe MANUALplus manages 16 additive compensation values. You edit the compensatio

12 New functions of software 54843x-02 The "Zero point shift" miscellaneous function was introduced in ICP (siehe auch „Zero point shift”

120 Machine mode of operation3.9 Program Run mode Activate the additive compensationEnter the number of the additive compensationPress the Delete sof

HEIDENHAIN MANUALplus 620 1213.9 Program Run modeProgram execution in "dry run" modeThe dry run mode is used for fast program execution up t

122 Machine mode of operation3.10 Load monitoring (option)3.10 Load monitoring (option)During a machining operation with active load monitoring, the

HEIDENHAIN MANUALplus 620 1233.10 Load monitoring (option)When face turning with a constant surface speed, remember that the load monitoring feature w

124 Machine mode of operation3.10 Load monitoring (option)Reference machiningDuring reference machining, the control determines the maximum utilizati

HEIDENHAIN MANUALplus 620 1253.10 Load monitoring (option)Checking the reference valuesAfter the successful completion of reference machining, check t

126 Machine mode of operation3.10 Load monitoring (option)Bar graph Thick upper bar (display in %)Green Range up to maximum utilization during refere

HEIDENHAIN MANUALplus 620 1273.10 Load monitoring (option)Adapting the limit valuesAfter successful reference machining, the control uses the referenc

128 Machine mode of operation3.10 Load monitoring (option)Using load monitoring during productionDuring program run, the control monitors the utiliza

HEIDENHAIN MANUALplus 620 1293.11 Graphic simulation3.11 Graphic simulationThe graphic simulation feature enables you to check the machining sequence,

HEIDENHAIN MANUALplus 620 13New functions of software 54843x-03 In the Teach-In submode, the parameter RB was added to the cycles "Figure, axial

130 Machine mode of operation3.12 Program management3.12 Program managementProgram selectionProgram Run automatically loads the most recently used pr

HEIDENHAIN MANUALplus 620 1313.12 Program managementFile managerWith the functions of the program organization you can copy, delete and otherwise mani

132 Machine mode of operation3.12 Program managementProject managementYou can make your own project folder in the project management so that you can

HEIDENHAIN MANUALplus 620 1333.13 Conversion into DIN format3.13 Conversion into DIN formatThe Convert to DIN function enables you to convert a Teach-

134 Machine mode of operation3.14 Units of measure3.14 Units of measureThe MANUALplus is operating in either the metric or inch system. The units and

HEIDENHAIN MANUALplus 620 135Cycle programming

136 Cycle programming4.1 Working with cycles4.1 Working with cyclesBefore you can use the cycles, you must set the workpiece zero point and ensure th

HEIDENHAIN MANUALplus 620 1374.1 Working with cyclesHelp graphicsThe functions and parameters of the Teach-in cycles are illustrated in the graphic su

138 Cycle programming4.1 Working with cyclesContour follow-up in Teach-in modeThe contour follow-up function updates the originally defined workpiece

HEIDENHAIN MANUALplus 620 1394.1 Working with cyclesSwitching functions (M functions)The MANUALplus generates all switching functions that are necessa

14  The parameter U was added to G810 and G820 (see the smart.Turn and DIN Programming User's Manual) The parameter D was added to G4 and G860

140 Cycle programming4.1 Working with cyclesCycle menuThe main menu shows the cycle groups (see table below). Once a cycle group has been selected, t

HEIDENHAIN MANUALplus 620 1414.1 Working with cyclesSoft keys in cycle programming: Depending on the type of cycle, you define the variants of the cyc

142 Cycle programming4.1 Working with cyclesAddresses used in many cyclesSafety clearance G47Safety clearances are used for approaching and departing

HEIDENHAIN MANUALplus 620 1434.2 Workpiece blank cycles4.2 Workpiece blank cyclesWorkpiece blank SymbolBar/tube blank Defining the standard blanks.ICP

144 Cycle programming4.2 Workpiece blank cyclesBar/tube blankSelect define the blankSelect bar/tube blankThe cycle describes the workpiece blank and

HEIDENHAIN MANUALplus 620 1454.2 Workpiece blank cyclesICP workpiece blank contourSelect define the blankSelect ICP workpiece blank contourThe cycle i

146 Cycle programming4.3 Single cut cycles4.3 Single cut cyclesSingle cuts SymbolRapid traverse positioningMove to the tool change positionLinear mac

HEIDENHAIN MANUALplus 620 1474.3 Single cut cyclesRapid traverse positioningCall the single-cut menuSelect rapid traverse positioningThe tool moves at

148 Cycle programming4.3 Single cut cyclesMove to the tool change positionCall the single-cut menuSelect rapid traverse positioningActivate the T-Cha

HEIDENHAIN MANUALplus 620 1494.3 Single cut cyclesLinear machining, longitudinalCall the single-cut menuSelect longitudinal linear machining Off: Whe

HEIDENHAIN MANUALplus 620 15 About this manualAbout this manualThe symbols used in this manual are described below.Would you like any changes, or have

150 Cycle programming4.3 Single cut cyclesLinear machining, transverseCall the single-cut menuSelect transverse linear machining Off: When the cycle

HEIDENHAIN MANUALplus 620 1514.3 Single cut cyclesLinear machining at angleCall the single-cut menuSelect linear machining at angle Off: When the cyc

152 Cycle programming4.3 Single cut cyclesContour linear, at angle (with return)The MANUALplus calculates the target position. The tool then approach

HEIDENHAIN MANUALplus 620 1534.3 Single cut cyclesCircular machiningCall the single-cut menuSelect circular machining (counterclockwise)Select circula

154 Cycle programming4.3 Single cut cyclesContour circular (with return)The tool approaches the workpiece, executes the circular cut and returns to t

HEIDENHAIN MANUALplus 620 1554.3 Single cut cyclesChamferCall the single-cut menuSelect chamfer Off: When the cycle is completed, the tool remains at

156 Cycle programming4.3 Single cut cyclesContour chamfer (with return)The tool approaches the workpiece, machines the chamfer that is dimensioned re

HEIDENHAIN MANUALplus 620 1574.3 Single cut cyclesRounding arcCall the single-cut menuSelect rounding Off: When the cycle is completed, the tool rema

158 Cycle programming4.3 Single cut cyclesContour rounding (with return)The tool approaches the workpiece, machines the rounding that is dimensioned

HEIDENHAIN MANUALplus 620 1594.3 Single cut cyclesM functionsMachine commands (M functions) are not executed until Cycle start has been pressed. With

16 About this manual

160 Cycle programming4.4 Turning cycles4.4 Turning cyclesCutting and infeed directions for turning cyclesThe MANUALplus automatically determines the

HEIDENHAIN MANUALplus 620 1614.4 Turning cyclesTool positionIt is important that you observe the tool positions (starting point X, Z) before executing

162 Cycle programming4.4 Turning cyclesExpanded modeChamfer (or rounding) at contour endBasic modeMachining with descending contourBasic modeOblique

HEIDENHAIN MANUALplus 620 1634.4 Turning cyclesCut longitudinalSelect cut, longitudinal/transverseSelect cut longitudinalThe cycle roughs the rectangl

164 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingCycle run1 calculates the proportioning of cuts (inf

HEIDENHAIN MANUALplus 620 1654.4 Turning cyclesCut transverseSelect cut, longitudinal/transverseSelect cut transverseThe cycle roughs the rectangle de

166 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingCycle run1 calculates the proportioning of cuts (inf

HEIDENHAIN MANUALplus 620 1674.4 Turning cyclesRoughing, longitudinal—expandedSelect cut, longitudinal/transverseSelect cut longitudinalPress the Expa

168 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingBy setting the following optional parameters, you ca

HEIDENHAIN MANUALplus 620 1694.4 Turning cyclesRoughing, transverse—expandedSelect cut, longitudinal/transverseSelect cut transversePress the Expanded

HEIDENHAIN MANUALplus 620 17ContentsIntroduction and fundamentals1Basics of operation2Machine mode of operation3Cycle programming4ICP programming5Grap

170 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingBy setting the following optional parameters, you ca

HEIDENHAIN MANUALplus 620 1714.4 Turning cyclesFinishing cut, longitudinalSelect cut, longitudinal/transverseSelect cut longitudinalPress the Finishin

172 Cycle programming4.4 Turning cyclesFinishing cut, transverseSelect cut, longitudinal/transverseSelect cut transversePress the Finishing run soft

HEIDENHAIN MANUALplus 620 1734.4 Turning cyclesFinishing cut, longitudinal—expandedSelect cut, longitudinal/transverseSelect cut longitudinalPress the

174 Cycle programming4.4 Turning cyclesType of machining for technology database access: FinishingBy setting the following optional parameters, you c

HEIDENHAIN MANUALplus 620 1754.4 Turning cyclesFinishing cut, transverse—expandedSelect cut, longitudinal/transverseSelect cut transversePress the Exp

176 Cycle programming4.4 Turning cyclesType of machining for technology database access: FinishingBy setting the following optional parameters, you c

HEIDENHAIN MANUALplus 620 1774.4 Turning cyclesCut, longitudinal plungeSelect cut, longitudinal/transverseSelect plunge, longitudinalThe cycle roughs

178 Cycle programming4.4 Turning cyclesCycle run1 calculates the proportioning of cuts (infeed) 2 Approach the workpiece from starting point for firs

HEIDENHAIN MANUALplus 620 1794.4 Turning cyclesCut, transverse plungeSelect cut, longitudinal/transverseSelect plunge, transverseThe cycle roughs the

180 Cycle programming4.4 Turning cyclesCycle run1 calculates the proportioning of cuts (infeed) 2 Approach the workpiece from starting point for firs

HEIDENHAIN MANUALplus 620 1814.4 Turning cyclesCut, longitudinal plunging—expandedSelect cut, longitudinal/transverseSelect plunge, longitudinalPress

182 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingBy setting the following optional parameters, you ca

HEIDENHAIN MANUALplus 620 1834.4 Turning cyclesCut, transverse plunging—expandedSelect cut, longitudinal/transverseSelect plunge, transversePress the

184 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingBy setting the following optional parameters, you ca

HEIDENHAIN MANUALplus 620 1854.4 Turning cyclesCut, longitudinal finishing plungeSelect cut, longitudinal/transverseSelect plunge, longitudinalPress t

186 Cycle programming4.4 Turning cyclesType of machining for technology database access: FinishingCycle run1 Move in transverse direction from the st

HEIDENHAIN MANUALplus 620 1874.4 Turning cyclesCut, transverse finishing plungeSelect cut, longitudinal/transverseSelect plunge, transversePress the F

188 Cycle programming4.4 Turning cyclesType of machining for technology database access: FinishingCycle run1 Move in transverse direction from the st

HEIDENHAIN MANUALplus 620 1894.4 Turning cyclesCut, longitudinal finishing plunge—expandedSelect cut, longitudinal/transverseSelect plunge, longitudin

HEIDENHAIN MANUALplus 620 191.1 The MANUALplus ... 38The MANUALplus for cycle lathes ... 38MANUALplus for CNC lathes ... 381.2 Configuration ...

190 Cycle programming4.4 Turning cyclesType of machining for technology database access: FinishingBy setting the following optional parameters, you c

HEIDENHAIN MANUALplus 620 1914.4 Turning cyclesCut, transverse finishing plunge—expandedSelect cut, longitudinal/transverseSelect plunge, transversePr

192 Cycle programming4.4 Turning cyclesType of machining for technology database access: FinishingBy setting the following optional parameters, you c

HEIDENHAIN MANUALplus 620 1934.4 Turning cyclesCut, ICP contour-parallel, longitudinalSelect cut, longitudinal/transverseSelect ICP contour-parallel,

194 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingG47 Safety clearance (siehe Seite 142)G14 Tool chang

HEIDENHAIN MANUALplus 620 1954.4 Turning cyclesCycle run1 Calculate the proportioning of cuts (infeed), taking the workpiece blank oversize J and the

196 Cycle programming4.4 Turning cyclesCut, ICP contour-parallel, transverseSelect cut, longitudinal/transverseSelect ICP contour-parallel, transvers

HEIDENHAIN MANUALplus 620 1974.4 Turning cyclesType of machining for technology database access: RoughingCycle run1 Calculate the proportioning of cut

198 Cycle programming4.4 Turning cyclesCut, ICP contour-parallel, longitudinal finishingSelect cut, longitudinal/transverseSelect ICP contour-paralle

HEIDENHAIN MANUALplus 620 1994.4 Turning cyclesType of machining for technology database access: FinishingCycle run1 Move paraxially from the starting

Controls and displays of the MANUALplusKeys on visual display unitOperating mode keyssmart.Turn keysNavigation keysNumeric keypadSpecial keysMachine o

20 2.1 General information on operation ... 54Operation ... 54Setup ... 54Programming – Teach-in ... 54Programming – smart.Turn ... 542.2 T

200 Cycle programming4.4 Turning cyclesCut, ICP contour-parallel, transverse finishingSelect cut, longitudinal/transverseSelect ICP contour-parallel,

HEIDENHAIN MANUALplus 620 2014.4 Turning cyclesType of machining for technology database access: FinishingCycle run1 Move paraxially from the starting

202 Cycle programming4.4 Turning cyclesICP cutting, longitudinalSelect cut, longitudinal/transverseSelect ICP cutting, longitudinalThe cycle machines

HEIDENHAIN MANUALplus 620 2034.4 Turning cyclesType of machining for technology database access: RoughingCycle run1 calculates the proportioning of cu

204 Cycle programming4.4 Turning cyclesICP cut transverseSelect cut, longitudinal/transverseSelect ICP cutting, transverseThe cycle machines the area

HEIDENHAIN MANUALplus 620 2054.4 Turning cyclesType of machining for technology database access: RoughingCycle run1 calculates the proportioning of cu

206 Cycle programming4.4 Turning cyclesICP longitudinal finishing cutSelect cut, longitudinal/transverseSelect ICP cutting, longitudinalPress the Fin

HEIDENHAIN MANUALplus 620 2074.4 Turning cyclesType of machining for technology database access: FinishingCycle run1 Move paraxially from the starting

208 Cycle programming4.4 Turning cyclesICP transverse finishing cutSelect cut, longitudinal/transverseSelect ICP cutting, transversePress the Finishi

HEIDENHAIN MANUALplus 620 2094.4 Turning cyclesType of machining for technology database access: FinishingCycle run1 Move paraxially from the starting

HEIDENHAIN MANUALplus 620 213.1 Machine mode of operation ... 763.2 Switch-on / Switch-off ... 77Switch-on ... 77Monitoring EnDat encoders ...

210 Cycle programming4.4 Turning cyclesExamples of turning cyclesRoughing and finishing an outside contourThe shaded area from AP (contour starting p

HEIDENHAIN MANUALplus 620 2114.4 Turning cyclesRoughing and finishing an inside contourThe shaded area from AP (contour starting point) to EP (contour

212 Cycle programming4.4 Turning cyclesRoughing (recess clearance) with plunge cycleThe tool to be used cannot plunge at the required angle of 15°. T

HEIDENHAIN MANUALplus 620 2134.4 Turning cyclesSecond step:The area that was left out in the first step (shaded area in the figure) is machined with t

214 Cycle programming4.5 Recessing cycles4.5 Recessing cyclesCutting and infeed directions for recessing cyclesThe MANUALplus automatically determine

HEIDENHAIN MANUALplus 620 2154.5 Recessing cyclesUndercut positionThe MANUALplus determines the position of an undercut from the cycle parameters for

216 Cycle programming4.5 Recessing cyclesRecessing, radialCall the recessing cyclesSelect recessing, radialThe cycle machines the number of recesses

HEIDENHAIN MANUALplus 620 2174.5 Recessing cyclesType of machining for technology database access: Contour recessingCycle run1 Calculate the recess po

218 Cycle programming4.5 Recessing cyclesRecessing, axialCall the recessing cyclesSelect axial recessingThe cycle machines the number of recesses def

HEIDENHAIN MANUALplus 620 2194.5 Recessing cyclesType of machining for technology database access: Contour recessingCycle run1 Calculate the recess po

22 3.8 Teach-in mode ... 113Teach-in mode ... 113Programming Teach-in cycles ... 1133.9 Program Run mode ... 114Loading a program ... 114Co

220 Cycle programming4.5 Recessing cyclesRecessing, radial—expandedCall the recessing cyclesSelect recessing, radialPress the Expanded soft keyThe cy

HEIDENHAIN MANUALplus 620 2214.5 Recessing cyclesType of machining for technology database access: Contour recessingBy setting the following optional

222 Cycle programming4.5 Recessing cyclesRecessing, axial—expandedCall the recessing cyclesSelect axial recessingPress the Expanded soft keyThe cycle

HEIDENHAIN MANUALplus 620 2234.5 Recessing cyclesType of machining for technology database access: Contour recessingBy setting the following optional

224 Cycle programming4.5 Recessing cyclesRecessing radial, finishingCall the recessing cyclesSelect recessing, radialPress the Finishing run soft key

HEIDENHAIN MANUALplus 620 2254.5 Recessing cyclesType of machining for technology database access: Contour recessingCycle run1 Calculate the recess po

226 Cycle programming4.5 Recessing cyclesRecessing axial, finishingCall the recessing cyclesSelect axial recessingPress the Finishing run soft keyThe

HEIDENHAIN MANUALplus 620 2274.5 Recessing cyclesType of machining for technology database access: Contour recessingCycle run1 Calculate the recess po

228 Cycle programming4.5 Recessing cyclesRecessing radial, finishing—expandedCall the recessing cyclesSelect recessing, radialPress the Expanded soft

HEIDENHAIN MANUALplus 620 2294.5 Recessing cyclesType of machining for technology database access: Contour recessingBy setting the following optional

HEIDENHAIN MANUALplus 620 234.1 Working with cycles ... 136Cycle starting point ... 136Help graphics ... 137DIN macros ... 137Graphical test r

230 Cycle programming4.5 Recessing cyclesRecessing axial, finishing—expandedCall the recessing cyclesSelect axial recessingPress the Expanded soft ke

HEIDENHAIN MANUALplus 620 2314.5 Recessing cyclesType of machining for technology database access: Contour recessingBy setting the following optional

232 Cycle programming4.5 Recessing cyclesICP recessing radialCall the recessing cyclesSelect recessing, radial ICPThe cycle machines the number of re

HEIDENHAIN MANUALplus 620 2334.5 Recessing cyclesType of machining for technology database access: Contour recessingCycle run1 Calculate the recess po

234 Cycle programming4.5 Recessing cyclesICP recessing cycles, axialCall the recessing cyclesSelect recessing, axial ICPThe cycle machines the number

HEIDENHAIN MANUALplus 620 2354.5 Recessing cyclesType of machining for technology database access: Contour recessingCycle run1 Calculate the recess po

236 Cycle programming4.5 Recessing cyclesICP recessing, radial finishingCall the recessing cyclesSelect recessing, radial ICPPress the Finishing run

HEIDENHAIN MANUALplus 620 2374.5 Recessing cyclesType of machining for technology database access: Contour recessingCycle run1 Calculate the recess po

238 Cycle programming4.5 Recessing cyclesICP recessing, axial finishingCall the recessing cyclesSelect recessing, axial ICPPress the Finishing run so

HEIDENHAIN MANUALplus 620 2394.5 Recessing cyclesType of machining for technology database access: Contour recessingCycle run1 Calculate the recess po

24 4.4 Turning cycles ... 160Tool position ... 161Cut longitudinal ... 163Cut transverse ... 165Roughing, longitudinal—expanded ... 167Roug

240 Cycle programming4.5 Recessing cyclesRecess turningThe recess turning cycles machine by alternate recessing and roughing movements. The machining

HEIDENHAIN MANUALplus 620 2414.5 Recessing cyclesRecess turning, radialCall the recessing cyclesSelect recess turningSelect recess turning, radialThe

242 Cycle programming4.5 Recessing cyclesCycle run1 Calculate the proportioning of cuts2 Approach the workpiece from starting point for first pass3 E

HEIDENHAIN MANUALplus 620 2434.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Calculate the proportionin

244 Cycle programming4.5 Recessing cyclesRecess turning, radial—expandedCall the recessing cyclesSelect recess turningSelect recess turning, radialPr

HEIDENHAIN MANUALplus 620 2454.5 Recessing cyclesType of machining for technology database access: Recess turningBy setting the following optional par

246 Cycle programming4.5 Recessing cyclesRecess turning, axial—expandedCall the recessing cyclesSelect recess turningSelect recess turning, axialPres

HEIDENHAIN MANUALplus 620 2474.5 Recessing cyclesType of machining for technology database access: Recess turningBy setting the following optional par

248 Cycle programming4.5 Recessing cyclesRecess turning, radial finishingCall the recessing cyclesSelect recess turningSelect recess turning, radialP

HEIDENHAIN MANUALplus 620 2494.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Approach workpiece from st

HEIDENHAIN MANUALplus 620 254.5 Recessing cycles ... 214Cutting and infeed directions for recessing cycles ... 214Undercut position ... 215Conto

250 Cycle programming4.5 Recessing cyclesRecess turning, axial finishingCall the recessing cyclesSelect recess turningSelect recess turning, axialPre

HEIDENHAIN MANUALplus 620 2514.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Approach workpiece from st

252 Cycle programming4.5 Recessing cyclesRecess turning, radial finishing—expandedCall the recessing cyclesSelect recess turningSelect recess turning

HEIDENHAIN MANUALplus 620 2534.5 Recessing cyclesType of machining for technology database access: Recess turningBy setting the following optional par

254 Cycle programming4.5 Recessing cyclesRecess turning, axial finishing—expandedCall the recessing cyclesSelect recess turningSelect recess turning,

HEIDENHAIN MANUALplus 620 2554.5 Recessing cyclesType of machining for technology database access: Recess turningBy setting the following optional par

256 Cycle programming4.5 Recessing cyclesICP recess turning, radialCall the recessing cyclesSelect recess turningSelect recess turning, radialThe cyc

HEIDENHAIN MANUALplus 620 2574.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Calculate the proportionin

258 Cycle programming4.5 Recessing cyclesICP recess turning, axialCall the recessing cyclesSelect recess turningSelect recess turning, axialThe cycle

HEIDENHAIN MANUALplus 620 2594.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Calculate the proportionin

26 4.6 Thread and undercut cycles ... 273Thread position, undercut position ... 273Handwheel superimposition ... 274Feed angle, thread depth, p

260 Cycle programming4.5 Recessing cyclesICP recess turning, radial finishingCall the recessing cyclesSelect recess turningSelect recess turning, rad

HEIDENHAIN MANUALplus 620 2614.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Approach workpiece from st

262 Cycle programming4.5 Recessing cyclesICP recess turning, axial finishingCall the recessing cyclesSelect recess turningSelect recess turning, axia

HEIDENHAIN MANUALplus 620 2634.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Approach workpiece from st

264 Cycle programming4.5 Recessing cyclesUndercutting type HCall the recessing cyclesSelect undercutting HThe contour depends on the parameters defin

HEIDENHAIN MANUALplus 620 2654.5 Recessing cyclesType of machining for technology database access: FinishingCycle run1 Approach the workpiece from the

266 Cycle programming4.5 Recessing cyclesUndercutting type KCall the recessing cyclesSelect undercut KThis cycle performs only one cut at an angle of

HEIDENHAIN MANUALplus 620 2674.5 Recessing cyclesUndercutting type UCall the recessing cyclesSelect undercutting UThis cycle machines an Undercut type

268 Cycle programming4.5 Recessing cyclesType of machining for technology database access: FinishingCycle run1 Calculate the proportioning of cuts2 A

HEIDENHAIN MANUALplus 620 2694.5 Recessing cyclesPartingCall the recessing cyclesSelect partingThe cycle parts the workpiece. If programmed, a chamfer

HEIDENHAIN MANUALplus 620 274.9 Drilling and milling patterns ... 352Drilling pattern linear, axial ... 353Milling pattern linear, axial ... 355

270 Cycle programming4.5 Recessing cyclesType of machining for technology database access: PartingCycle run1 Approach the workpiece from the starting

HEIDENHAIN MANUALplus 620 2714.5 Recessing cyclesExamples of recessing cyclesRecess outsideThe machining operation is to be executed first with the Re

272 Cycle programming4.5 Recessing cyclesRecess insideThe machining operation is to be executed first with the Recessing, radial—expanded cycle, taki

HEIDENHAIN MANUALplus 620 2734.6 Thread and undercut cycles4.6 Thread and undercut cyclesThread position, undercut positionThread positionThe MANUALpl

274 Cycle programming4.6 Thread and undercut cyclesHandwheel superimpositionIf your machine features handwheel superimposition, you can overlap axis

HEIDENHAIN MANUALplus 620 2754.6 Thread and undercut cyclesFeed angle, thread depth, proportioning of cutsWith some thread cycles, you can indicate th

276 Cycle programming4.6 Thread and undercut cyclesLast cutAfter the cycle is finished, the MANUALplus presents the Last cut option. In this way you

HEIDENHAIN MANUALplus 620 2774.6 Thread and undercut cyclesThread cycle (longitudinal)Call the thread-cutting menuSelect thread cycle On: Inside thre

278 Cycle programming4.6 Thread and undercut cyclesType of machining for technology database access: Thread cuttingCycle run1 Calculate the proportio

HEIDENHAIN MANUALplus 620 2794.6 Thread and undercut cyclesThread cycle (longitudinal)—expandedCall the thread-cutting menuSelect thread cyclePress th

28 5.1 ICP contours ... 376Loading contours ... 376Form elements ... 377Machining attributes ... 377Calculation of contour geometry ... 378

280 Cycle programming4.6 Thread and undercut cyclesType of machining for technology database access: Thread cuttingCycle run1 Calculate the proportio

HEIDENHAIN MANUALplus 620 2814.6 Thread and undercut cyclesTapered threadCall the thread-cutting menuSelect tapered thread On: Inside thread Off: Ou

282 Cycle programming4.6 Thread and undercut cyclesType of machining for technology database access: Thread cuttingParameter combinations for the tap

HEIDENHAIN MANUALplus 620 2834.6 Thread and undercut cyclesAPI threadCall the thread-cutting menuSelect API thread On: Inside thread Off: Outside th

284 Cycle programming4.6 Thread and undercut cyclesType of machining for technology database access: Thread cuttingParameter combinations for the tap

HEIDENHAIN MANUALplus 620 2854.6 Thread and undercut cyclesRecut (longitudinal) threadCall the thread-cutting menuSelect thread cyclePress the Recut s

286 Cycle programming4.6 Thread and undercut cyclesCycle run1 Pre-position threading tool to center of thread groove2 Use the Take over position soft

HEIDENHAIN MANUALplus 620 2874.6 Thread and undercut cyclesRecut (longitudinal) thread—expandedCall the thread-cutting menuSelect thread cyclePress th

288 Cycle programming4.6 Thread and undercut cyclesCycle run1 Pre-position threading tool to center of thread groove2 Use the Take over position soft

HEIDENHAIN MANUALplus 620 2894.6 Thread and undercut cyclesRecut tapered threadCall the thread-cutting menuSelect tapered threadPress the Recut soft k

HEIDENHAIN MANUALplus 620 295.9 Contour elements on face ... 414Starting point of face contour ... 414Vertical lines on face ... 415Horizontal l

290 Cycle programming4.6 Thread and undercut cyclesCycle run1 Pre-position threading tool to center of thread groove2 Use the Take over position soft

HEIDENHAIN MANUALplus 620 2914.6 Thread and undercut cyclesRecut API threadCall the thread-cutting menuSelect API threadPress the Recut soft key On:

292 Cycle programming4.6 Thread and undercut cyclesCycle run1 Pre-position threading tool to center of thread groove2 Use the Take over position soft

HEIDENHAIN MANUALplus 620 2934.6 Thread and undercut cyclesUndercut DIN 76Call the thread-cutting menuSelect Undercut DIN 76. Off: When the cycle is

294 Cycle programming4.6 Thread and undercut cyclesType of machining for technology database access: FinishingAll parameters that you enter will be a

HEIDENHAIN MANUALplus 620 2954.6 Thread and undercut cyclesUndercut DIN 509 ECall the thread-cutting menuSelect undercut DIN 509 E. Off: When the cyc

296 Cycle programming4.6 Thread and undercut cyclesType of machining for technology database access: FinishingAll parameters that you enter will be a

HEIDENHAIN MANUALplus 620 2974.6 Thread and undercut cyclesUndercut DIN 509 FCall the thread-cutting menuSelect undercut DIN 509 F. Off: When the cyc

298 Cycle programming4.6 Thread and undercut cyclesType of machining for technology database access: FinishingAll parameters that you enter will be a

HEIDENHAIN MANUALplus 620 2994.6 Thread and undercut cyclesExamples of thread and undercut cyclesExternal thread and thread undercutThe machining oper

Operating panel of the MANUALplus

30 5.14 Contours in the XY plane ... 448Reference data in XY plane ... 448Starting point of contour in XY plane ... 449Vertical lines in XY pla

300 Cycle programming4.6 Thread and undercut cyclesInternal thread and thread undercutThe machining operation is to be performed in two steps. The th

HEIDENHAIN MANUALplus 620 3014.7 Drilling cycles4.7 Drilling cyclesDrilling cycles SymbolAxial/radial drilling cycleFor drilling single holes and patt

302 Cycle programming4.7 Drilling cyclesDrilling, axialSelect drillingSelect drilling, axialThis cycle drills a hole on the face of the workpiece.Cyc

HEIDENHAIN MANUALplus 620 3034.7 Drilling cyclesOperating mode for technology database access depends on the tool type:  Twist drill: Drilling Index

304 Cycle programming4.7 Drilling cyclesDrilling, radialSelect drillingSelect drilling, radialThis cycle drills a hole on the lateral surface of the

HEIDENHAIN MANUALplus 620 3054.7 Drilling cyclesOperating mode for technology database access depends on the tool type:  Twist drill: Drilling Index

306 Cycle programming4.7 Drilling cyclesDeep-hole drilling, axialSelect drillingSelect deep-hole drilling, axialThe cycle produces a bore hole on the

HEIDENHAIN MANUALplus 620 3074.7 Drilling cyclesOperating mode for technology database access depends on the tool type:  Twist drill: Drilling Index

308 Cycle programming4.7 Drilling cyclesCycle run1 Position spindle to spindle angle C (in Manual mode, machining starts from the current spindle ang

HEIDENHAIN MANUALplus 620 3094.7 Drilling cyclesDeep-hole drilling, radialSelect drillingSelect deep-hole drilling, radialThe cycle produces a bore ho

HEIDENHAIN MANUALplus 620 316.1 Simulation mode of operation ... 486Using the graphic simulation ... 487The miscellaneous functions ... 4886.2 S

310 Cycle programming4.7 Drilling cyclesOperating mode for technology database access depends on the tool type:  Twist drill: Drilling Indexable in

HEIDENHAIN MANUALplus 620 3114.7 Drilling cyclesTapping, axialSelect drillingSelect tapping, axialThis cycle is used to tap a thread on the face of a

312 Cycle programming4.7 Drilling cyclesType of machining for technology database access: TappingCycle run1 Position spindle to spindle angle C (in M

HEIDENHAIN MANUALplus 620 3134.7 Drilling cyclesTapping, radialSelect drillingSelect tapping, radialThis cycle is used to tap a thread on the lateral

314 Cycle programming4.7 Drilling cyclesType of machining for technology database access: TappingCycle run1 Position spindle to spindle angle C (in M

HEIDENHAIN MANUALplus 620 3154.7 Drilling cyclesThread milling, axialSelect drillingSelect thread milling, axialThe cycle mills a thread in existing h

316 Cycle programming4.7 Drilling cyclesType of machining for technology database access: MillingCycle run1 Position spindle to spindle angle C (in M

HEIDENHAIN MANUALplus 620 3174.7 Drilling cyclesExamples of drilling cyclesCentric drilling and tappingThe machining operation is to be performed in t

318 Cycle programming4.7 Drilling cyclesDeep-hole drillingA hole is to be bored through the workpiece outside the turning center with the cycle Deep-

HEIDENHAIN MANUALplus 620 3194.8 Milling cycles4.8 Milling cyclesIn Teach-in mode these cycles include the activation/deactivation of the C axis and t

32 7.1 Tool database ... 502Tool types ... 502Multipoint tools ... 503Tool life management ... 5037.2 Tool editor ... 504Sorting and filter

320 Cycle programming4.8 Milling cyclesRapid positioning millingSelect millingSelect rapid traverse positioningThe cycle activates the C axis and pos

HEIDENHAIN MANUALplus 620 3214.8 Milling cyclesSlot, axialSelect millingSelect slot, axialThis cycle mills a slot on the face of the workpiece. The sl

322 Cycle programming4.8 Milling cyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode)2 Calc

HEIDENHAIN MANUALplus 620 3234.8 Milling cyclesFigure, axialSelect millingSelect figure, axialDepending on the parameters, the cycle mills one of the

324 Cycle programming4.8 Milling cyclesG14 Tool change point (siehe Seite 142)T Turret pocket numberID Tool ID numberS Spindle speed/cutting speedF F

HEIDENHAIN MANUALplus 620 3254.8 Milling cyclesType of machining for technology database access: MillingMFS M at beginning: M function that is execute

326 Cycle programming4.8 Milling cyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode)2 Calc

HEIDENHAIN MANUALplus 620 3274.8 Milling cyclesICP contour, axialSelect millingSelect ICP contour, axialDepending on the parameters, the cycle mills a

328 Cycle programming4.8 Milling cyclesType of machining for technology database access: MillingJT Pocket milling (input is evaluated only for pocke

HEIDENHAIN MANUALplus 620 3294.8 Milling cyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode

HEIDENHAIN MANUALplus 620 338.1 Organization mode of operation ... 5448.2 Parameters ... 545Parameter editor ... 545List of user parameters ...

330 Cycle programming4.8 Milling cyclesFace millingSelect millingSelect the "Face milling" cycleDepending on the parameters, the cycle mill

HEIDENHAIN MANUALplus 620 3314.8 Milling cyclesRE Rounding radius (default: 0) Polygon (Q>2): Rounding radius Circle (Q=0): circle radiusA Angle

332 Cycle programming4.8 Milling cyclesType of machining for technology database access: MillingCycle run1 Activate the C axis and position to spindl

HEIDENHAIN MANUALplus 620 3334.8 Milling cyclesSlot, radialSelect millingSelect "Slot, radial"This cycle mills a slot on the lateral surface

334 Cycle programming4.8 Milling cyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode)2 Calc

HEIDENHAIN MANUALplus 620 3354.8 Milling cyclesFigure, radialSelect millingSelect "Figure, radial"Depending on the parameters, the cycle mil

336 Cycle programming4.8 Milling cyclesT Turret pocket numberID Tool ID numberS Spindle speed/cutting speedF Feed per revolutionCycle parameters (sec

HEIDENHAIN MANUALplus 620 3374.8 Milling cyclesType of machining for technology database access: MillingMT M after T: M function that is executed afte

338 Cycle programming4.8 Milling cyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode)2 Calc

HEIDENHAIN MANUALplus 620 3394.8 Milling cyclesICP contour, radialSelect millingSelect ICP contour, radialDepending on the parameters, the cycle mills

34 9.1 Thread pitch ... 610Thread parameters ... 610Thread pitch ... 6119.2 Undercut parameters ... 617DIN 76—undercut parameters ... 617DI

340 Cycle programming4.8 Milling cyclesType of machining for technology database access: MillingJT Pocket milling (input is evaluated only for pocke

HEIDENHAIN MANUALplus 620 3414.8 Milling cyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode

342 Cycle programming4.8 Milling cyclesHelical-slot milling, radialSelect millingSelect helical-slot milling, radialThe cycle mills a helical slot fr

HEIDENHAIN MANUALplus 620 3434.8 Milling cyclesType of machining for technology database access: MillingCycle run1 Activate the C axis and position to

344 Cycle programming4.8 Milling cyclesMilling direction for contour millingMilling direction for contour millingCycle type Cutting direction Directi

HEIDENHAIN MANUALplus 620 3454.8 Milling cyclesMilling direction for pocket millingMilling direction for pocket millingMachining Cutting direction Mac

346 Cycle programming4.8 Milling cyclesExample of milling cycleMilling on the faceIn this example, a pocket is milled. The milling example in "9

HEIDENHAIN MANUALplus 620 3474.8 Milling cyclesEngraving, axialThe "Radial engraving" cycle engraves character strings in linear or polar la

348 Cycle programming4.8 Milling cyclesParameters:Cycle run1 Activate the C axis and position to spindle angle C at rapid traverse, starting point X

HEIDENHAIN MANUALplus 620 3494.8 Milling cyclesEngraving, radialThe "Radial engraving" cycle engraves character strings in linear layout on

HEIDENHAIN MANUALplus 620 3510.1 Workpiece blank cycles, single cut cycles ... 64410.2 Turning cycles ... 64510.3 Recessing and recess-turning cyc

350 Cycle programming4.8 Milling cyclesParameters:Cycle run1 Activate the C axis and position to spindle angle C at rapid traverse, starting point X

HEIDENHAIN MANUALplus 620 3514.8 Milling cyclesEngraving, axial/radialThe MANUALplus can realize the characters listed in the following table. The tex

352 Cycle programming4.9 Drilling and milling patterns4.9 Drilling and milling patternsNote on using drilling/milling patterns: Hole pattern: The MA

HEIDENHAIN MANUALplus 620 3534.9 Drilling and milling patternsDrilling pattern linear, axialSelect drillingSelect drilling, axialSelect deep-hole dril

354 Cycle programming4.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Position to s

HEIDENHAIN MANUALplus 620 3554.9 Drilling and milling patternsMilling pattern linear, axialSelect millingPress the Pattern linear soft keySelect slot,

356 Cycle programming4.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Position to s

HEIDENHAIN MANUALplus 620 3574.9 Drilling and milling patternsDrilling pattern circular, axialSelect drillingSelect drilling, axialSelect deep-hole dr

358 Cycle programming4.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Position to s

HEIDENHAIN MANUALplus 620 3594.9 Drilling and milling patternsMilling pattern circular, axialCall the milling menuSelect slot, axialSelect ICP contour

36

360 Cycle programming4.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Position to s

HEIDENHAIN MANUALplus 620 3614.9 Drilling and milling patternsDrilling pattern linear, radial Select drillingSelect drilling, radialSelect deep-hole d

362 Cycle programming4.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Position to s

HEIDENHAIN MANUALplus 620 3634.9 Drilling and milling patternsMilling pattern linear, radialSelect millingPress the Pattern linear soft keySelect slot

364 Cycle programming4.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Position to s

HEIDENHAIN MANUALplus 620 3654.9 Drilling and milling patternsDrilling pattern circular, radial Select drillingSelect drilling, radialSelect deep-hole

366 Cycle programming4.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Position to s

HEIDENHAIN MANUALplus 620 3674.9 Drilling and milling patternsMilling pattern circular, radialSelect millingSelect slot, radialSelect ICP contour, rad

368 Cycle programming4.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Position to s

HEIDENHAIN MANUALplus 620 3694.9 Drilling and milling patternsExamples of pattern machiningLinear hole pattern on faceA linear hole pattern is to be m

HEIDENHAIN MANUALplus 620 37Introduction and fundamentals

370 Cycle programming4.9 Drilling and milling patternsCircular hole pattern on faceA circular hole pattern is to be machined on the face of the workp

HEIDENHAIN MANUALplus 620 3714.9 Drilling and milling patternsLinear hole pattern on lateral surfaceA linear hole pattern is to be machined on the lat

372 Cycle programming4.10 DIN cycles4.10 DIN cyclesDIN cycleSelect DIN cycleThis function allows you to select a DIN cycle (DIN subprogram) and integ

HEIDENHAIN MANUALplus 620 3734.10 DIN cyclesOperating mode for technology database access depends on the tool type:  Turning tool: Roughing Button t

374 Cycle programming4.10 DIN cycles

HEIDENHAIN MANUALplus 620 375ICP programming

376 ICP programming5.1 ICP contours5.1 ICP contoursThe Interactive Contour Programming (ICP) feature provides graphic support when you are defining t

HEIDENHAIN MANUALplus 620 3775.1 ICP contoursForm elements Chamfers and rounding arcs can be inserted at each corner of the contour. Undercuts accor

378 ICP programming5.1 ICP contoursCalculation of contour geometryThe MANUALplus automatically calculates all missing coordinates, points of intersec

HEIDENHAIN MANUALplus 620 3795.2 ICP editor in cycle mode5.2 ICP editor in cycle modeIn cycle mode you can create: Complex workpiece blank contours

38 Introduction and fundamentals1.1 The MANUALplus1.1 The MANUALplusThe MANUALplus was conceived for CNC lathes. It is suitable for horizontal and ve

380 ICP programming5.2 ICP editor in cycle modeCreating a new contourDefine the contour name in the cycle dialog and press the Edit ICP soft key. The

HEIDENHAIN MANUALplus 620 3815.3 ICP editor in smart.Turn5.3 ICP editor in smart.TurnIn smart.Turn you can make: Blank contours and auxiliary blank c

382 ICP programming5.3 ICP editor in smart.TurnEditing a contour in smart.TurnCreating a blank contourPress the ICP menu key, then in the ICP submenu

HEIDENHAIN MANUALplus 620 3835.3 ICP editor in smart.TurnLoading a contour from the cycle editingPress the ICP menu key, then in the ICP submenu, sele

384 ICP programming5.4 Creating an ICP contour5.4 Creating an ICP contourAn ICP contour consists of individual contour elements. You program the cont

HEIDENHAIN MANUALplus 620 3855.4 Creating an ICP contourPress the Contour menu key.Press the Insert element soft key.Specify the starting point.Select

386 ICP programming5.4 Creating an ICP contourFits and inside threadsWith the Inside thread fit soft key, you can display an input form for calculati

HEIDENHAIN MANUALplus 620 3875.4 Creating an ICP contourPolar coordinatesEntry of Cartesian coordinates is expected as standard. With the soft keys fo

388 ICP programming5.4 Creating an ICP contourContour graphicsAs soon as you have entered a contour element, the MANUALplus checks whether the elemen

HEIDENHAIN MANUALplus 620 3895.4 Creating an ICP contourSelection of solutionsIf the data entered for unresolved contour elements permit several possi

HEIDENHAIN MANUALplus 620 391.2 Configuration1.2 ConfigurationIn the standard version, the control is equipped with the axes X and Z and a main spindl

390 ICP programming5.4 Creating an ICP contourSelection functionsIn the ICP editor, the MANUALplus provides various functions for selecting contour e

HEIDENHAIN MANUALplus 620 3915.4 Creating an ICP contourZero point shiftWith this function, you can move a complete turning contour. Activate zero poi

392 ICP programming5.4 Creating an ICP contourCopying a contour section in circular seriesWith this function, you can define a contour section and ap

HEIDENHAIN MANUALplus 620 3935.4 Creating an ICP contourContour direction (cycle programming)The cutting direction during cycle programming depends on

394 ICP programming5.5 Editing ICP contours5.5 Editing ICP contoursThe MANUALplus offers the following possibilities for extending or changing a prog

HEIDENHAIN MANUALplus 620 3955.5 Editing ICP contoursEditing or deleting the last contour elementTo edit the last contour element: When the Change las

396 ICP programming5.5 Editing ICP contoursEditing contour elementsThe MANUALplus provides various ways to change an existing contour. The procedure

HEIDENHAIN MANUALplus 620 3975.5 Editing ICP contoursChanging the length of the contour elementPress the Manipulate menu key. The menu displays functi

398 ICP programming5.5 Editing ICP contoursShifting a contourPress the Manipulate menu key. The menu displays functions for trimming, editing and del

HEIDENHAIN MANUALplus 620 3995.5 Editing ICP contoursTransformations – RotatingWith this function you can rotate a contour about a center of rotation.

40 Introduction and fundamentals1.2 ConfigurationThe C axisWith a C axis you can drill and mill a workpiece on its face and lateral surfaces.When the

400 ICP programming5.5 Editing ICP contoursTransformations – MirroringThis function mirrors the contour. Define the position of the mirror axis by en

HEIDENHAIN MANUALplus 620 4015.6 The zoom function in the ICP editor5.6 The zoom function in the ICP editorThe zoom functions make it possible to chan

402 ICP programming5.7 Defining the workpiece blank5.7 Defining the workpiece blankIn smart.Turn, the standard forms "bar" and "tube&q

HEIDENHAIN MANUALplus 620 4035.8 Contour elements of a turning contour5.8 Contour elements of a turning contourWith the "contour elements of a tu

404 ICP programming5.8 Contour elements of a turning contourVertical linesSelect the line direction.Enter the line dimensions and define the transiti

HEIDENHAIN MANUALplus 620 4055.8 Contour elements of a turning contourLine at angleSelect the line direction.Enter the line dimensions and define the

406 ICP programming5.8 Contour elements of a turning contourCircular arcSelect the arc’s direction of rotation.Enter the arc dimensions and define th

HEIDENHAIN MANUALplus 620 4075.8 Contour elements of a turning contourContour form elementsChamfer/rounding arcSelect the form elements.Select a chamf

408 ICP programming5.8 Contour elements of a turning contourThread undercut DIN 76Select the form elements.Select Undercut DIN 76.Enter the undercut

HEIDENHAIN MANUALplus 620 4095.8 Contour elements of a turning contourUndercut DIN 509 ESelect the form elements.Select undercut DIN 509 E.Enter the u

HEIDENHAIN MANUALplus 620 411.2 ConfigurationFull-surface machiningFunctions like angle-synchronous part transfer with rotating spindle, traversing to

410 ICP programming5.8 Contour elements of a turning contourUndercut DIN 509 FSelect the form elements.Select undercut DIN 509 F.Enter the undercut p

HEIDENHAIN MANUALplus 620 4115.8 Contour elements of a turning contourUndercut type USelect the form elements.Select the undercut type U.Enter the und

412 ICP programming5.8 Contour elements of a turning contourUndercut type HSelect the form elements.Select the undercut type H.Enter the undercut par

HEIDENHAIN MANUALplus 620 4135.8 Contour elements of a turning contourUndercut type KSelect the form elements.Select the undercut type K.Enter the und

414 ICP programming5.9 Contour elements on face5.9 Contour elements on faceWith the "contour elements of a face" you can create complex mil

HEIDENHAIN MANUALplus 620 4155.9 Contour elements on faceIn smart.Turn, ICP generates a G100.Vertical lines on faceSelect the line direction.Enter the

416 ICP programming5.9 Contour elements on faceHorizontal lines on faceSelect the line direction.Enter the line dimensions and define the transition

HEIDENHAIN MANUALplus 620 4175.9 Contour elements on faceLine at angle on faceSelect the line direction.Enter the line dimensions and define the trans

418 ICP programming5.9 Contour elements on faceCircular arc on faceSelect the arc’s direction of rotation.Enter the arc dimensions and define the tra

HEIDENHAIN MANUALplus 620 4195.9 Contour elements on faceChamfer/rounding arc on faceSelect the form elements.Select a chamfer.Select rounding arc.Ent

42 Introduction and fundamentals1.3 Features1.3 FeaturesConfiguration Basic version: X and Z axis, spindle Positionable spindle and driven tool C

420 ICP programming5.10 Contour elements on lateral surface5.10 Contour elements on lateral surfaceWith the "contour elements of a lateral surfa

HEIDENHAIN MANUALplus 620 4215.10 Contour elements on lateral surfaceIn smart.Turn, ICP generates a G110.Parameters for defining the starting pointZS

422 ICP programming5.10 Contour elements on lateral surfaceVertical lines on lateral surfaceSelect the line direction.Enter the line dimensions and d

HEIDENHAIN MANUALplus 620 4235.10 Contour elements on lateral surfaceLine at angle on lateral surfaceDirection of the lineEnter the line dimensions an

424 ICP programming5.10 Contour elements on lateral surfaceCircular arc on lateral surfaceSelect the arc’s direction of rotation.Enter the arc dimens

HEIDENHAIN MANUALplus 620 4255.10 Contour elements on lateral surfaceChamfer/rounding arc on lateral surfaceSelect the form elements.Select a chamfer.

426 ICP programming5.11 C and Y axis machining in smart.Turn5.11 C and Y axis machining in smart.TurnIn smart.Turn, ICP supports the definition of mi

HEIDENHAIN MANUALplus 620 4275.11 C and Y axis machining in smart.TurnReference data, nested contoursWhen describing a milling contour or hole you spe

428 ICP programming5.11 C and Y axis machining in smart.TurnRepresentation of the ICP elements in the smart.Turn programEach ICP dialog in smart.Turn

HEIDENHAIN MANUALplus 620 4295.12 Face contours in smart.Turn5.12 Face contours in smart.TurnIn smart.Turn, ICP provides the following contours for ma

HEIDENHAIN MANUALplus 620 431.3 FeaturesGraphic simulation Graphic depiction of the sequence of smart.Turn or DINplus programs and graphic depiction

430 ICP programming5.12 Face contours in smart.TurnTURN PLUS attributesIn the TURN PLUS attributes you can define settings for the automatic program

HEIDENHAIN MANUALplus 620 4315.12 Face contours in smart.TurnRectangle on faceYou can find the reference dimension ZR with the "select reference

432 ICP programming5.12 Face contours in smart.TurnPolygon on faceYou can find the reference dimension ZR with the "select reference plane"

HEIDENHAIN MANUALplus 620 4335.12 Face contours in smart.TurnLinear slot on faceYou can find the reference dimension ZR with the "select referenc

434 ICP programming5.12 Face contours in smart.TurnHole on faceThis function defines a single hole that can contain the following elements: Centerin

HEIDENHAIN MANUALplus 620 4355.12 Face contours in smart.TurnLinear pattern on faceYou can find the reference dimension ZR with the "select refer

436 ICP programming5.12 Face contours in smart.TurnCircular pattern on faceYou can find the reference dimension ZR with the "select reference pl

HEIDENHAIN MANUALplus 620 4375.13 Lateral surface contours in smart.Turn5.13 Lateral surface contours in smart.TurnIn smart.Turn, ICP provides the fol

438 ICP programming5.13 Lateral surface contours in smart.TurnTURN PLUS attributesIn the TURN PLUS attributes you can define settings for the automat

HEIDENHAIN MANUALplus 620 4395.13 Lateral surface contours in smart.TurnCircle on lateral surfaceYou can find the reference diameter XR with the "

44 Introduction and fundamentals1.4 Data backup1.4 Data backupHEIDENHAIN recommends saving new programs and files created on a PC at regular interval

440 ICP programming5.13 Lateral surface contours in smart.TurnRectangle on lateral surfaceYou can find the reference diameter XR with the "selec

HEIDENHAIN MANUALplus 620 4415.13 Lateral surface contours in smart.TurnPolygon on lateral surfaceYou can find the reference diameter XR with the &quo

442 ICP programming5.13 Lateral surface contours in smart.TurnLinear slot on lateral surfaceYou can find the reference diameter XR with the "sel

HEIDENHAIN MANUALplus 620 4435.13 Lateral surface contours in smart.TurnCircular slot on lateral surfaceYou can find the reference diameter XR with th

444 ICP programming5.13 Lateral surface contours in smart.TurnHole on lateral surfaceThis function defines a single hole that can contain the followi

HEIDENHAIN MANUALplus 620 4455.13 Lateral surface contours in smart.TurnLinear pattern on lateral surfaceYou can find the reference diameter XR with t

446 ICP programming5.13 Lateral surface contours in smart.TurnCircular pattern on lateral surfaceReference data: (siehe „Reference data of lateral su

HEIDENHAIN MANUALplus 620 4475.13 Lateral surface contours in smart.TurnYou can find the reference diameter XR with the "select reference plane&q

448 ICP programming5.14 Contours in the XY plane5.14 Contours in the XY planeIn smart.Turn, ICP provides the following contours for machining with th

HEIDENHAIN MANUALplus 620 4495.14 Contours in the XY planeStarting point of contour in XY planeEnter the coordinates for the starting point and target

HEIDENHAIN MANUALplus 620 451.5 Explanation of terms1.5 Explanation of terms Cursor: In lists, or during data input, a list item, an input field or a

450 ICP programming5.14 Contours in the XY planeHorizontal lines in XY planeSelect the line direction.Enter the line dimensions and define the transi

HEIDENHAIN MANUALplus 620 4515.14 Contours in the XY planeLine at angle in XY planeSelect the line direction.Enter the line dimensions and define the

452 ICP programming5.14 Contours in the XY planeCircular arc in XY planeSelect the arc’s direction of rotation.Enter the arc dimensions and define th

HEIDENHAIN MANUALplus 620 4535.14 Contours in the XY planeChamfer/rounding arc in XY planeSelect the form elements.Select a chamfer.Select rounding ar

454 ICP programming5.14 Contours in the XY planeCircle in XY planeYou can find the reference dimension ZR and the limit diameter IR with the "se

HEIDENHAIN MANUALplus 620 4555.14 Contours in the XY planeRectangle in XY planeYou can find the reference dimension ZR and the limit diameter IR with

456 ICP programming5.14 Contours in the XY planePolygon in XY planeYou can find the reference dimension ZR and the limit diameter IR with the "s

HEIDENHAIN MANUALplus 620 4575.14 Contours in the XY planeLinear slot in XY planeYou can find the reference dimension ZR and the limit diameter IR wit

458 ICP programming5.14 Contours in the XY planeCircular slot in XY planeYou can find the reference dimension ZR and the limit diameter IR with the &

HEIDENHAIN MANUALplus 620 4595.14 Contours in the XY planeHole in XY planeThis hole defines a single hole that can contain the following elements: Ce

46 Introduction and fundamentals1.6 MANUALplus design1.6 MANUALplus designThe dialog between machinist and control takes place via: Screen Soft key

460 ICP programming5.14 Contours in the XY planeLinear pattern in XY planeYou can find the reference dimension ZR and the limit diameter IR with the

HEIDENHAIN MANUALplus 620 4615.14 Contours in the XY planeCircular pattern in XY planeReference data: (siehe „Reference data in XY plane” auf Seite 44

462 ICP programming5.14 Contours in the XY planeSingle surface in XY planeThis function defines a surface in the XY plane.You can switch between dept

HEIDENHAIN MANUALplus 620 4635.14 Contours in the XY planeCentric polygon in XY planeThis function defines polygonal surfaces in the XY plane.You can

464 ICP programming5.15 Contours in the YZ plane5.15 Contours in the YZ planeIn smart.Turn, ICP provides the following contours for machining with th

HEIDENHAIN MANUALplus 620 4655.15 Contours in the YZ planeTURN PLUS attributesIn the TURN PLUS attributes you can define settings for the automatic pr

466 ICP programming5.15 Contours in the YZ planeStarting point of contour in YZ planeEnter the coordinates for the starting point and target point in

HEIDENHAIN MANUALplus 620 4675.15 Contours in the YZ planeHorizontal lines in YZ planeSelect the line direction.Enter the line dimensions and define t

468 ICP programming5.15 Contours in the YZ planeLine at angle in YZ planeSelect the line direction.Enter the line dimensions and define the transitio

HEIDENHAIN MANUALplus 620 4695.15 Contours in the YZ planeCircular arc in YZ planeSelect the arc’s direction of rotation.Enter the arc dimensions and

HEIDENHAIN MANUALplus 620 471.7 Fundamentals1.7 FundamentalsPosition encoders and reference marksThe machine axes are equipped with position encoders

470 ICP programming5.15 Contours in the YZ planeChamfer/rounding arc in YZ planeSelect the form elements.Select a chamfer.Select rounding arc.Enter t

HEIDENHAIN MANUALplus 620 4715.15 Contours in the YZ planeCircle in YZ planeYou can find the reference diameter XR with the "select reference pla

472 ICP programming5.15 Contours in the YZ planeRectangle in YZ planeYou can find the reference diameter XR with the "select reference plane&quo

HEIDENHAIN MANUALplus 620 4735.15 Contours in the YZ planePolygon in YZ planeYou can find the reference diameter XR with the "select reference pl

474 ICP programming5.15 Contours in the YZ planeLinear slot in YZ planeYou can find the reference diameter XR with the "select reference plane&q

HEIDENHAIN MANUALplus 620 4755.15 Contours in the YZ planeCircular slot in YZ planeYou can find the reference diameter XR with the "select refere

476 ICP programming5.15 Contours in the YZ planeHole in YZ planeThis hole defines a single hole that can contain the following elements: Centering

HEIDENHAIN MANUALplus 620 4775.15 Contours in the YZ planeLinear pattern in YZ planeYou can find the reference diameter XR with the "select refer

478 ICP programming5.15 Contours in the YZ planeCircular pattern in YZ planeYou can find the reference diameter XR with the "select reference pl

HEIDENHAIN MANUALplus 620 4795.15 Contours in the YZ planeSingle surface in YZ planeThis function defines a surface in the YZ plane.You can switch bet

48 Introduction and fundamentals1.7 FundamentalsCoordinate systemThe meanings of the coordinates X, Y, Z, and C are specified in DIN 66 217.The coord

480 ICP programming5.15 Contours in the YZ planeCentric polygons in YZ planeThis function defines centric polygons in the YZ plane.You can switch bet

HEIDENHAIN MANUALplus 620 4815.16 Loading existing contours5.16 Loading existing contoursIntegrating cycle contours in smart.TurnICP contours that you

482 ICP programming5.16 Loading existing contoursDXF contours (option)Contours that exist in DXF format are imported with the ICP editor. You can use

HEIDENHAIN MANUALplus 620 4835.16 Loading existing contoursActivate the ICP editor.Press the Contour list soft key. The ICP editor opens the window &q

484 ICP programming5.16 Loading existing contours

Graphic simulation

486 Graphic simulation6.1 Simulation mode of operation6.1 Simulation mode of operationPress this soft key to start a graphic simulation from the foll

HEIDENHAIN MANUALplus 620 4876.1 Simulation mode of operationUsing the graphic simulationThe simulation is controlled by soft keys in all operating st

488 Graphic simulation6.1 Simulation mode of operationThe miscellaneous functionsYou use the miscellaneous functions to select the simulation window,

HEIDENHAIN MANUALplus 620 4896.2 Simulation window6.2 Simulation windowSetting up the viewsWith the simulation windows described in the following you

HEIDENHAIN MANUALplus 620 491.7 FundamentalsIncremental coordinatesIncremental coordinates are always given with respect to the last programmed positi

490 Graphic simulation6.2 Simulation windowSingle-window viewSingle-window viewOnly one view is shown in the small simulation window. You switch the

HEIDENHAIN MANUALplus 620 4916.3 Views6.3 ViewsTraverse path displayRapid traverse paths are shown as a broken white line.Feed paths are displayed eit

492 Graphic simulation6.3 ViewsTool depictionYou adjust by soft key whether the tool cutting edge or the light dot is shown (see table at right). Th

HEIDENHAIN MANUALplus 620 4936.3 Views3-D view The 3-D view menu item switches to a perspective view and shows the programmed finished part. With the

494 Graphic simulation6.3 ViewsRotating the 3-D view with the menu functionsWith the menu functions you rotate the graphic around the displayed axes

HEIDENHAIN MANUALplus 620 4956.4 The zoom function6.4 The zoom functionAdjusting the visible sectionPress this soft key to activate the zoom function.

496 Graphic simulation6.4 The zoom functionModifying the section with the zoom menu When you activate the zoom menu, a red frame is shown in the sim

HEIDENHAIN MANUALplus 620 4976.5 Simulation with mid-program startup6.5 Simulation with mid-program startupStartup block with smart.Turn programssmart

498 Graphic simulation6.5 Simulation with mid-program startupMid-program startup in cycle programsFor cycle programs, you first place the cursor on a

HEIDENHAIN MANUALplus 620 4996.6 Time calculation6.6 Time calculationShowing the machining timesDuring simulation, the machining and idle-machine time

HEIDENHAIN MANUALplus 620 5 Operating panel of the MANUALplus

50 Introduction and fundamentals1.7 FundamentalsWorkpiece zero pointTo machine a workpiece, it is easier to enter all input data with respect to a ze

500 Graphic simulation6.7 Saving the contour6.7 Saving the contourSaving the generated contour in the simulationYou can save a contour generated in t

HEIDENHAIN MANUALplus 620 501Tool and technology database

502 Tool and technology database7.1 Tool database7.1 Tool databaseYou usually program the coordinates for the contour by taking the dimensions from t

HEIDENHAIN MANUALplus 620 5037.1 Tool databaseMultipoint toolsA multipoint tool is a tool with multiple cutting edges or multiple reference points. A

504 Tool and technology database7.2 Tool editor7.2 Tool editorSorting and filtering the tool listIn the tool list, the MANUALplus displays important

HEIDENHAIN MANUALplus 620 5057.2 Tool editorClearing filters Press the Filter off soft key. The MANUALplus clears the selected filters and displays

506 Tool and technology database7.2 Tool editorEditing the tool dataAdding a new tool Press the soft key Select the tool type (see soft-key table a

HEIDENHAIN MANUALplus 620 5077.2 Tool editorTool control graphicsWhen the tool dialog box is open, the MANUALplus provides a control graphic with whic

508 Tool and technology database7.2 Tool editorTool textsTool texts are assigned to the tools and displayed in the tool list. The MANUALplus manages

HEIDENHAIN MANUALplus 620 5097.2 Tool editorEditing multipoint toolsCreating multipoint toolsFor each cutting edge, or each reference point, make a se

HEIDENHAIN MANUALplus 620 511.8 Tool dimensions1.8 Tool dimensionsThe MANUALplus requires information on the specific tools for a variety of tasks, su

510 Tool and technology database7.2 Tool editorRemoving a cutting edge from the multipoint toolPlace the cursor on a cutting edge of the multipoint t

HEIDENHAIN MANUALplus 620 5117.2 Tool editorEditing tool-life dataThe MANUALplus counts the tool age in RT and the quantity of finished parts in RZ. W

512 Tool and technology database7.2 Tool editorDiagnostic bitsThe diagnostic bits store information about the status of a tool. The bits are set eith

HEIDENHAIN MANUALplus 620 5137.2 Tool editorManual change systemsA tool holder is designated as a manual change system if it can accommodate various t

514 Tool and technology database7.2 Tool editorHolder editor In the "to_hold.hld" holder table, define the holder type and the tool setting

HEIDENHAIN MANUALplus 620 5157.2 Tool editorHC Holder type: A1: Boring bar holder B1: Right-hand, short design B2: Left-hand, short design B3: Rig

516 Tool and technology database7.2 Tool editorYou can create a new holder with the "New line" soft key. The new line is always added at th

HEIDENHAIN MANUALplus 620 5177.2 Tool editorSetting up the holder for manual change systemsSet up the manual change system holder in the turret assign

518 Tool and technology database7.3 Tool data7.3 Tool dataGeneral tool parametersThe parameters listed in the following table are available for all t

HEIDENHAIN MANUALplus 620 5197.3 Tool dataDescription of the tool parameters Identification number (ID): The MANUALplus needs a unique name for each

52 Introduction and fundamentals1.8 Tool dimensionsTool-tip radius compensation (TRC)The tip of a lathe tool has a certain radius. When machining tap

520 Tool and technology database7.3 Tool data Cutting material (SS): This parameter is required if you want to use the cutting data from the technol

HEIDENHAIN MANUALplus 620 5217.3 Tool dataStandard turning toolsSelect "New tool."Select lathe tools.For tools with round cutting edge, swit

522 Tool and technology database7.3 Tool dataRecessing toolsSelect "New tool."Select recessing tools.Recessing tools are used for recessing

HEIDENHAIN MANUALplus 620 5237.3 Tool dataThread-cutting toolsSelect "New tool."Select thread-cutting tools.The help graphics illustrate the

524 Tool and technology database7.3 Tool dataTwist drills and indexable-insert drillsSelect "New tool."Select drilling tools.For indexable-

HEIDENHAIN MANUALplus 620 5257.3 Tool dataNC center drillSelect "New tool."Select special tools.Select special drilling tools.Select NC cent

526 Tool and technology database7.3 Tool dataCentering toolSelect "New tool."Select special tools.Select special drilling tools.Select cent

HEIDENHAIN MANUALplus 620 5277.3 Tool dataCounterboreSelect "New tool."Select special tools.Select special drilling tools.Select counterbore

528 Tool and technology database7.3 Tool dataCountersinkSelect "New tool."Select special tools.Select special drilling tools.Select counter

HEIDENHAIN MANUALplus 620 5297.3 Tool dataTapSelect "New tool."Select taps.The help graphics illustrate the dimensions of the tools.Special

HEIDENHAIN MANUALplus 620 53Basics of operation

530 Tool and technology database7.3 Tool dataStandard milling toolsSelect "New tool."Select milling tools.The help graphics illustrate the

HEIDENHAIN MANUALplus 620 5317.3 Tool dataThread milling toolsSelect "New tool."Select special tools.Select special milling tools.Select the

532 Tool and technology database7.3 Tool dataAngle cuttersSelect "New tool."Select special tools.Select special milling tools.Select angle

HEIDENHAIN MANUALplus 620 5337.3 Tool dataMilling pinsSelect "New tool."Select special tools.Select special milling tools.Select milling pin

534 Tool and technology database7.3 Tool dataKnurling toolSelect "New tool."Select special tools.Select knurling tool.The help graphics ill

HEIDENHAIN MANUALplus 620 5357.3 Tool dataTouch probesSelect "New tool."Select special tools.Select handling systems and touch probes.Select

536 Tool and technology database7.3 Tool dataStopper toolSelect "New tool."Select special tools.Select handling systems and touch probes.Se

HEIDENHAIN MANUALplus 620 5377.3 Tool dataGripperSelect "New tool."Select special tools.Select handling systems and touch probes.Select grip

538 Tool and technology database7.4 Technology database7.4 Technology databaseThe technology database manages the cutting data according to the machi

HEIDENHAIN MANUALplus 620 5397.4 Technology databaseTechnology editorThe technology editor can be called from the Tool Editor and smart.Turn operating

54 Basics of operation2.1 General information on operation2.1 General information on operationOperation Select the desired operating mode with the c

540 Tool and technology database7.4 Technology databaseEditing a workpiece material or cutting material listWork material listSelect the "Work m

HEIDENHAIN MANUALplus 620 5417.4 Technology databaseDisplaying/editing cutting dataDisplaying cutting data of the machining modes: Select the "C

542 Tool and technology database7.4 Technology databaseEditing cutting data: Call the table with cutting data. With the arrow keys, select the cutt

Organization mode of operation

544 Organization mode of operation8.1 Organization mode of operation8.1 Organization mode of operationThis mode of operation offers various functions

HEIDENHAIN MANUALplus 620 5458.2 Parameters8.2 ParametersParameter editorThe parameter values are entered in the configuration editor.Each parameter o

546 Organization mode of operation8.2 ParametersDisplaying help textsPosition the cursor on the parameter.Press the info key.The parameter editor ope

HEIDENHAIN MANUALplus 620 5478.2 ParametersList of user parametersLanguage setting: Parameters: Definition of the NC and PLC conversational language /

548 Organization mode of operation8.2 ParametersGeneral settings: Parameters: System / ... Meaning... / Definition of the units of measure valid for

HEIDENHAIN MANUALplus 620 5498.2 Parameters... / Tool measurement (604600)Measuring feed rate [mm/min] (604602) Feed rate for approaching the touch pr

HEIDENHAIN MANUALplus 620 552.2 The MANUALplus screen2.2 The MANUALplus screenThe MANUALplus shows the data to be displayed in windows. Some windows o

550 Organization mode of operation8.2 ParametersSettings for the simulation: Parameters: Simulation / ... Meaning... / General settings (114800) / ..

HEIDENHAIN MANUALplus 620 5518.2 ParametersSettings for fixed cycles and units: ... / Outside diameter [mm] (115301)... / Workpiece blank length [mm]

552 Organization mode of operation8.2 Parameters... / Zero point shift (602022)OFF The AWG does not generate a zero point shift.ON The AWG generates

HEIDENHAIN MANUALplus 620 5538.2 Parameters... / Internal safety clearance (SIB) [mm] (602109) Retraction distance for deep-hole drilling "B"

554 Organization mode of operation8.2 Parameters... / Type of oversize (RAA) (602215)16 Longitudinal and transverse oversizes differ – no single over

HEIDENHAIN MANUALplus 620 5558.2 Parameters... / Min. roughing transv. length (RMPL) [mm] (602224) Radius value for determination of the machining ope

556 Organization mode of operation8.2 Parameters... / Machining –ext./transverse (FAP) (602311) Strategy for finishing: 0: Full-surface finishing wi

HEIDENHAIN MANUALplus 620 5578.2 Parameters... / Min. transv. finishing depth (FMPL) [mm] (602319) Value for determination of the machining operation:

558 Organization mode of operation8.2 Parameters... / Appr./ext. contour recessing (ANKSA) (602405) Approach strategy: 1: Move simultaneously in X a

HEIDENHAIN MANUALplus 620 5598.2 Parameters... / Recessing width factor (SBF) (602413) Factor for determining the maximum tool offset... / Recessing/f

56 Basics of operation2.3 Operation and data input2.3 Operation and data inputOperating modesThe active mode of operation is highlighted in the opera

560 Organization mode of operation8.2 Parameters... / Measurement oversize (MA) (602605) Oversize on the element to be measured... / Measuring cut le

HEIDENHAIN MANUALplus 620 5618.2 Parameters... / Diameter tolerance/drill (BDT) [mm] (602712) For drill selection... / Milling (602800) / ... / App

562 Organization mode of operation8.2 Parameters... / Name of the expert program Name of the expert program (without path information)... / Paramete

HEIDENHAIN MANUALplus 620 5638.2 ParametersDescriptions of the most important machining parameters (processing)General settingsGlobal technology param

564 Organization mode of operation8.2 ParametersCoolant for new unitsDefault setting for the coolant (start unit: CLT parameter): 0: Without coolant

HEIDENHAIN MANUALplus 620 5658.2 ParametersGlobal parameters for finished partsCentric predrillingCentric predrilling – Tool selectionFor predrilling,

566 Organization mode of operation8.2 Parameters BBG (drilling limitation elements): Contour elements intersected by UBD1/UBD2Centric predrilling –

HEIDENHAIN MANUALplus 620 5678.2 ParametersCentric predrilling – Approach and departureCentric predrilling – Safety clearancesApproach and departure

568 Organization mode of operation8.2 ParametersCentric predrilling – MachiningRoughingRoughing – Tool standardsFurthermore: Roughing cycles are pri

HEIDENHAIN MANUALplus 620 5698.2 ParametersRoughing – Machining standardsRoughing – Tool tolerancesFor tool selection, the following applies: Tool an

HEIDENHAIN MANUALplus 620 572.3 Operation and data inputMenu selectionThe numerical keypad is used for activating a menu and for entering data. They a

570 Organization mode of operation8.2 ParametersRoughing – OversizesRoughing – Approach and departureApproach and departure are at rapid traverse (G0

HEIDENHAIN MANUALplus 620 5718.2 ParametersRoughing – Machining analysisTURN PLUS uses the PLVA/PLVI parameters to define whether a roughing area is t

572 Organization mode of operation8.2 ParametersRoughing – Machining cyclesFixed cyclesOverhang length outside [ULA]Relative length for external roug

HEIDENHAIN MANUALplus 620 5738.2 ParametersFinishing – Machining standardsMachining standards Tool angle – external/longitudinal [FALEW] Point angle

574 Organization mode of operation8.2 ParametersFinishing – Tool tolerancesFor tool selection, the following applies: Tool angle (EW): EW >= mkw

HEIDENHAIN MANUALplus 620 5758.2 ParametersFinishing – Machining analysisRecessing and contour recessingRecessing, contour recessing – Approach and de

576 Organization mode of operation8.2 ParametersRecessing, contour recessing – Tool selection, oversizesApproach/departure strategy: 1: Move simulta

HEIDENHAIN MANUALplus 620 5778.2 ParametersRecessing, contour recessing – MachiningEvaluation: DIN PLUSEquidistant or longitudinal [KSLA]Equidistant o

578 Organization mode of operation8.2 ParametersThread cuttingThread cutting – Approach and departureApproach and departure are at rapid traverse (G0

HEIDENHAIN MANUALplus 620 5798.2 ParametersMeasuringThe measuring parameters are assigned to the fit elements as an attribute.DrillingDrilling – Appro

58 Basics of operation2.3 Operation and data inputData inputInput windows comprise several input fields. You can move the cursor to the desired input

580 Organization mode of operation8.2 ParametersSafety clearancesInternal safety clearance [SIBC]Retraction distance for deep-hole drilling ("B&

HEIDENHAIN MANUALplus 620 5818.2 ParametersDrilling – MachiningThe parameters apply to drilling with deep-hole drilling cycle (G74).MillingMilling – A

582 Organization mode of operation8.2 ParametersMilling – Safety clearances and oversizesSafety clearances and oversizesSafety clearance in infeed di

HEIDENHAIN MANUALplus 620 5838.3 Transfer8.3 TransferThe Transfer mode is used for data backup and data exchange via networks or USB devices. When we

584 Organization mode of operation8.3 TransferConnections You can establish connections over the network (Ethernet) or with a USB storage device. Dat

HEIDENHAIN MANUALplus 620 5858.3 TransferEthernet interface (with software 548328-xx) Network configuration settings Control name - Computer name of

586 Organization mode of operation8.3 TransferEthernet interface (with software 54843x-xx) IntroductionThe control is shipped with a standard Etherne

HEIDENHAIN MANUALplus 620 5878.3 TransferControl configurationGeneral network settings Press the DEFINE NET soft key to enter the general network set

588 Organization mode of operation8.3 Transfer Press the Configuration button to open the Configuration menu:Setting MeaningStatus  Interface activ

HEIDENHAIN MANUALplus 620 5898.3 Transfer Apply the changes with the OK button, or discard them with the Cancel button Select the Internet tab:Domai

HEIDENHAIN MANUALplus 620 592.3 Operation and data inputList operationsCycle programs, DIN programs, tool lists, etc. are displayed as lists. You can

590 Organization mode of operation8.3 Transfer Select the Ping/Routing tab to enter the ping and routing settings: Select the NFS UID/GID tab to en

HEIDENHAIN MANUALplus 620 5918.3 TransferSetting MeaningDHCP server active on: IP addresses as of:Define the IP address as of which the control is to

592 Organization mode of operation8.3 TransferNetwork settings specific to the device Press the Network soft key to enter the network settings for a

HEIDENHAIN MANUALplus 620 5938.3 TransferUSB connectionSelect the Organization mode and plug the USB storage device in at the USB port on the MANUALpl

594 Organization mode of operation8.3 TransferData transfer optionsThe MANUALplus manages DIN programs, DIN subprograms, cycle programs and ICP conto

HEIDENHAIN MANUALplus 620 5958.3 TransferTransferring programs (files)Selecting the program groupPress the Transfer soft key (login required).Press th

596 Organization mode of operation8.3 TransferSelecting the programIn the window on the left, the MANUALplus shows a file list of the control. The fi

HEIDENHAIN MANUALplus 620 5978.3 TransferTransferring parametersParameters are backed up in two steps:  Creating a parameter backup: The parameters a

598 Organization mode of operation8.3 TransferTransferring tool dataTools are backed up in two steps:  Creating a tool backup: The parameters are ar

HEIDENHAIN MANUALplus 620 5998.3 TransferThe MANUALplus displays a selection window. Here you can define which tool data you want to save. Selection

HEIDENHAIN MANUALplus 620 6 Operating panel of the MANUALplus

60 Basics of operation2.4 Integrated calculator2.4 Integrated calculatorCalculator functionsThe calculator can be selected only from open dialogs in

600 Organization mode of operation8.3 TransferService filesService files contain various log files used by the service department for troubleshooting

HEIDENHAIN MANUALplus 620 6018.3 TransferCreating a data backup fileA data backup performs the following steps: Copies the program files to the trans

602 Organization mode of operation8.3 TransferImporting NC programs from predecessor controlsThe program formats of the predecessor controls MANUALpl

HEIDENHAIN MANUALplus 620 6038.3 TransferUse the cursor keys to select the folder, then press the Enter key to switch to the right window.With the cur

604 Organization mode of operation8.3 Transfer M functions are left unchanged. Calling ICP contours: When an ICP contour is called, the converter p

HEIDENHAIN MANUALplus 620 6058.3 TransferRemember the following when converting DIN programs of the CNC PILOT 4290: Tool call (T commands of the TURR

606 Organization mode of operation8.3 TransferImporting tool data of the CNC PILOT 4290The format of the tool list of the CNC PILOT 4290 differs from

HEIDENHAIN MANUALplus 620 6078.4 Service pack8.4 Service packIf changes or additional features are required in the control software, your machine tool

608 Organization mode of operation8.4 Service packThe MANUALplus checks whether the service pack can be used for the current software version of the

HEIDENHAIN MANUALplus 620 609Tables and overviews

HEIDENHAIN MANUALplus 620 612.4 Integrated calculatorSine SINCosine COSTangent TANPowers of values X^YSquare root SQRTInversion 1/xpi (3.14159265359)

610 Tables and overviews9.1 Thread pitch9.1 Thread pitchThread parametersTo determine the thread parameters, the MANUALplus uses the following table.

HEIDENHAIN MANUALplus 620 6119.1 Thread pitchThread pitchQ = 2 Metric ISO threadQ=12 Nonstandard thread – – – – –Q=13 UNC US coarse thread External *

612 Tables and overviews9.1 Thread pitchQ = 8 Cylindrical round threadQ = 9 Cylindrical Whitworth threadQ = 10 Tapered Whitworth threadDiameter Threa

HEIDENHAIN MANUALplus 620 6139.1 Thread pitchQ = 11 Whitworth pipe threadQ = 13 UNC US coarse threadThread designationDiameter (in mm)Thread pitchThre

614 Tables and overviews9.1 Thread pitchQ = 14 UNF US fine-pitch threadQ = 15 UNEF US extra-fine-pitch threadThread designationDiameter (in mm)Thread

HEIDENHAIN MANUALplus 620 6159.1 Thread pitchQ = 16 NPT US taper pipe threadQ = 17 NPTF US taper dryseal pipe threadQ = 18 NPSC U.S. cylindrical pipe

616 Tables and overviews9.1 Thread pitchQ = 19 NPFS U.S. cylindrical pipe thread without lubricantThread designationDiameter (in mm)Thread pitchThrea

HEIDENHAIN MANUALplus 620 6179.2 Undercut parameters9.2 Undercut parametersDIN 76—undercut parametersThe MANUALplus determines the parameters for the

618 Tables and overviews9.2 Undercut parametersFor internal threads, the MANUALplus calculates the depth of the thread undercut according to the foll

HEIDENHAIN MANUALplus 620 6199.2 Undercut parametersDIN 509 E – undercut parametersThe undercut parameters are determined from the cylinder diameter.W

62 Basics of operation2.4 Integrated calculatorAdjusting the position of the calculatorYou can move the calculator as follows: Move the calculator w

620 Tables and overviews9.3 Technical information9.3 Technical informationSpecificationsComponents  MC 7410T main computer with CC 61xx controller

HEIDENHAIN MANUALplus 620 6219.3 Technical informationUser functionsConfiguration  Basic version: X and Z axis, spindle Y axis (optional) Driven to

622 Tables and overviews9.3 Technical informationProgramming – Cycle programming (optional)  Turning cycles for simple and complex contours, and con

HEIDENHAIN MANUALplus 620 6239.3 Technical informationB-axis machining (optional)  Machining with the B axis Tilting the working plane Rotating the

624 Tables and overviews9.3 Technical informationDINplus programming  Programming in DIN 66025 format Extended command format (IF... THEN ... ELSE.

HEIDENHAIN MANUALplus 620 6259.3 Technical informationTool database  For 250 tools For 999 tools (optional) Tool description can be entered for eve

626 Tables and overviews9.3 Technical informationConversational languages  ENGLISH GERMAN CZECH FRENCH ITALIAN SPANISH PORTUGUESE SWEDISH DA

HEIDENHAIN MANUALplus 620 6279.3 Technical informationOption numberOption ID Description0 to 7 Additional Axis 354540-01353904-01353905-01367867-01367

628 Tables and overviews9.3 Technical information55 C-axis machining 633944-01 C-axis machining63 TURN PLUS 825743-01 Automatic generation of smart.T

HEIDENHAIN MANUALplus 620 6299.4 Compatibility in DIN programs9.4 Compatibility in DIN programsThe format of DIN programs of the CNC PILOT 4290 predec

HEIDENHAIN MANUALplus 620 632.5 Types of programs2.5 Types of programsThe MANUALplus supports the following programs/contours: Teach-in programs (cyc

630 Tables and overviews9.4 Compatibility in DIN programs A warning will be issued if the following G codes are used in a contour description: G10,

HEIDENHAIN MANUALplus 620 6319.4 Compatibility in DIN programsSyntax elements of the MANUALplus 620Meaning of the symbols used in the table:þ Compatib

632 Tables and overviews9.4 Compatibility in DIN programsG commands for turning contoursWorkpiece-blank definition G20-Geo Chuck part, cylinder/tube

HEIDENHAIN MANUALplus 620 6339.4 Compatibility in DIN programsG commands for C-axis contoursOverlapping contours G308-Geo Start of pocket/island þG309

634 Tables and overviews9.4 Compatibility in DIN programsG commands for Y-axis contoursXY plane G170-Geo Starting point of contour þG171-Geo Line seg

HEIDENHAIN MANUALplus 620 6359.4 Compatibility in DIN programsYZ plane G180-Geo Starting point of contour þG181-Geo Line segment þG182-Geo Circular ar

636 Tables and overviews9.4 Compatibility in DIN programsFeed rate and spindle speed Gx26 Speed limitation þG48 Reduce rapid traverse XG64 Interrupte

HEIDENHAIN MANUALplus 620 6379.4 Compatibility in DIN programsSafety clearances G47 Set safety clearances þG147 Safety clearance (milling cycles) þToo

638 Tables and overviews9.4 Compatibility in DIN programsContour-based turning cycles G810 Longitudinal roughing cycle þG820 Face roughing cycle þG83

HEIDENHAIN MANUALplus 620 6399.4 Compatibility in DIN programsSpindle synchronization, workpiece transferG30 Converting and mirroring þG121 Contour mi

64 Basics of operation2.6 The error messages2.6 The error messagesDisplay of errorsThe MANUALplus generates error messages when it detects problems s

640 Tables and overviews9.4 Compatibility in DIN programsVariable programming, program branchesProgramming with variables # variables Evaluation duri

HEIDENHAIN MANUALplus 620 6419.4 Compatibility in DIN programsOther G codesOther G codes G4 Dwell time þG7 Precision stop on þG8 Precision stop off þG

642 Tables and overviews9.4 Compatibility in DIN programsB-axis and Y-axis machiningWorking planes G16 Tilting working plane þG17 XY plane (front or

Overview of cycles

644 Overview of cycles10.1 Workpiece blank cycles, single cut cycles10.1 Workpiece blank cycles, single cut cyclesWorkpiece blank cycles PageOverview

HEIDENHAIN MANUALplus 620 64510.2 Turning cycles10.2 Turning cyclesTurning cycles PageOverview 160Cut longitudinalRoughing and finishing cycle for sim

646 Overview of cycles10.3 Recessing and recess-turning cycles10.3 Recessing and recess-turning cyclesRecessing cycles PageOverview214Recessing, radi

HEIDENHAIN MANUALplus 620 64710.4 Thread cycles10.4 Thread cyclesThread cycles PageOverview 273Thread cycleLongitudinal single or multi-start thread27

648 Overview of cycles10.5 Drilling cycles10.5 Drilling cyclesDrilling cycles PageOverview 301Axial drilling cycleFor drilling single holes and patte

HEIDENHAIN MANUALplus 620 64910.6 Milling cycles10.6 Milling cyclesMilling cycles PageOverview 319Rapid traverse positioningActivate C axis; position

HEIDENHAIN MANUALplus 620 652.6 The error messagesDetailed error messagesThe MANUALplus displays possible causes of the error and suggestions for solv

650 Overview of cycles10.6 Milling cycles

HEIDENHAIN MANUALplus 620 651IndexAAbsolute coordinates ... 48Additive compensation ... 119Additive compensation for cycle programming ... 142Alphanum

652 IndexFFeed angle ... 275Feed rate ... 86Feed rate reduction for drillingCycle programmingDeep-hole drilling ... 307, 310Drilling cycle ... 303, 3

HEIDENHAIN MANUALplus 620 653IndexIICP single surface in YZ plane ... 479ICP starting point of contour in XY plane ... 449ICP starting point of contou

654 IndexRRecess turning with ICP, radial finishing ... 260Recess turning, axial ... 242Recess turning, axial finishing ... 250Recess turning, axial

HEIDENHAIN MANUALplus 620 655IndexTTools measurement with an optical gauge ... 109Tool-tip radius compensation (TRC) ... 52Touch probe ... 108Touch-of

1079948-22 · Ver02 · SW03 · Printed in Germany · H · 1/2015

66 Basics of operation2.6 The error messagesClearing errorsClearing errors outside of the error window: Open the error window. To clear the error/m

HEIDENHAIN MANUALplus 620 672.6 The error messagesKeystroke log fileThe MANUALplus stores keystrokes and important events (e.g. system startup) in the

68 Basics of operation2.7 TURNguide context-sensitive help system2.7 TURNguide context-sensitive help systemApplicationThe TURNguide context-sensitiv

HEIDENHAIN MANUALplus 620 692.7 TURNguide context-sensitive help systemWorking with the TURNguideCalling the TURNguideThere are several ways to start

HEIDENHAIN MANUALplus 620 7MANUALplus 620, software and featuresThis manual describes functions that are available in the MANUALplus with NC software

70 Basics of operation2.7 TURNguide context-sensitive help systemNavigating in the TURNguideIt's easiest to use the mouse to navigate in the TUR

HEIDENHAIN MANUALplus 620 712.7 TURNguide context-sensitive help systemSelect the page last shownPage forward if you have used the "Select page l

72 Basics of operation2.7 TURNguide context-sensitive help systemSubject indexThe most important subjects in the Manual are listed in the subject ind

HEIDENHAIN MANUALplus 620 732.7 TURNguide context-sensitive help systemDownloading current help filesYou’ll find the help files for your control softw

74 Basics of operation2.7 TURNguide context-sensitive help systemSlovenian (software option) TNC:\tncguide\slNorwegian TNC:\tncguide\noSlovak TNC:\tn

HEIDENHAIN MANUALplus 620 75Machine mode of operation

76 Machine mode of operation3.1 Machine mode of operation3.1 Machine mode of operationThe Machine mode of operation includes all functions for machin

HEIDENHAIN MANUALplus 620 773.2 Switch-on / Switch-off3.2 Switch-on / Switch-offSwitch-onThe MANUALplus displays the startup status. When the system h

78 Machine mode of operation3.2 Switch-on / Switch-offTraversing the reference marksWhether a reference run is necessary depends on the encoders used

HEIDENHAIN MANUALplus 620 793.2 Switch-on / Switch-offSwitch-offGo to the main level of the Machine mode of operationActivate the error window Press t

8 New functions of software 548328-04 In the program simulation, the current contour description (of work-piece blank and finished part) can be mirr

80 Machine mode of operation3.3 Machine data3.3 Machine dataInput of machine dataIn Manual mode, you enter the information for tool, spindle speed an

HEIDENHAIN MANUALplus 620 813.3 Machine dataTSF dialog box with input of all cutting data Select Set T, S, F (only available in Manual mode)Define the

82 Machine mode of operation3.3 Machine dataSelecting the workpiece spindle (machine-dependent)If your machine is equipped with a workpiece spindle,

HEIDENHAIN MANUALplus 620 833.3 Machine dataDistance-to-go display X, Y, Z, W: The distance remaining from the current position to the target position

84 Machine mode of operation3.3 Machine dataTool life information "T": Black=global tool life monitoring on; white=global tool life monito

HEIDENHAIN MANUALplus 620 853.3 Machine dataSpindle display with spindle number, gear range and spindle status Upper field: Programmed speed Lower f

86 Machine mode of operation3.3 Machine dataCycle statusesThe MANUALplus shows the current cycle status with the cycle symbol (see table at right).Ax

HEIDENHAIN MANUALplus 620 873.3 Machine dataSpindleS is the identification letter for spindle data. Depending on which mode of the Constant speed soft

88 Machine mode of operation3.4 Setting up a tool list3.4 Setting up a tool listMachine with turretThe tools used are listed in the turret list. The

HEIDENHAIN MANUALplus 620 893.4 Setting up a tool listTools in different quadrantsExample: The principal tool carrier of your lathe is in front of the

HEIDENHAIN MANUALplus 620 9 The spindle synchronization option G720 synchronizes the shaft speeds of two or more spindles so that they rotate synchro

90 Machine mode of operation3.4 Setting up a tool listFilling the turret list from the databaseThe turret list indicates the current assignment of th

HEIDENHAIN MANUALplus 620 913.4 Setting up a tool listFilling the turret listThe turret assignment indicates the current assignment of the tool carrie

92 Machine mode of operation3.4 Setting up a tool listTool callT is the identification letter for the tool holder. ID designates the tool ID number.

HEIDENHAIN MANUALplus 620 933.4 Setting up a tool listTool life monitoringIf desired, you can have the MANUALplus monitor tool life or the number of p

94 Machine mode of operation3.4 Setting up a tool listResetting the tool life in the turret listSelect Set T, S, F (only available in Manual mode)Ope

HEIDENHAIN MANUALplus 620 953.5 Machine setup3.5 Machine setupThe machine always requires a few preparations, regardless of whether you are machining

96 Machine mode of operation3.5 Machine setupDefining the workpiece zero pointIn the dialog, the distance between the machine zero point and the work

HEIDENHAIN MANUALplus 620 973.5 Machine setupDefining offsetsBefore using zero point shifts with G53, G54 and G55, you need to define the offset value

98 Machine mode of operation3.5 Machine setupHoming the axesIt is possible to home axes that have already been homed. Here you can select individual

HEIDENHAIN MANUALplus 620 993.5 Machine setupSetting the protection zoneWith active protection zone monitoring, the MANUALplus checks for every moveme