Heidenhain SW 548328-05 Manuel d'utilisateur

User’s ManualMANUALplus 620NC Software548328-05548430-01548431-01English (en)8/2013

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100 Machine mode of operation3.6 Tool measurementTool compensationThe tool compensation in X and Z as well as the special compensation for recessing

HEIDENHAIN MANUALplus 620 1013.7 "Manual Operation" operating mode3.7 "Manual Operation" operating modeWith manual workpiece machi

102 Machine mode of operation3.7 "Manual Operation" operating modeManual direction keysWith the manual direction keys, you can move the axe

HEIDENHAIN MANUALplus 620 1033.8 Teach-in mode3.8 Teach-in modeTeach-in modeIn the Teach-in mode you machine a workpiece step by step with the help of

104 Machine mode of operation3.9 Program Run mode3.9 Program Run modeLoading a programIn Program Run mode, you use Teach-in and DIN programs for part

HEIDENHAIN MANUALplus 620 1053.9 Program Run modeComparing a tool listWhile a program is being loaded, the MANUALplus compares the current tools in th

106 Machine mode of operation3.9 Program Run modeFinding a start blockMid-program startup means entering into an NC program at a selected point. In s

HEIDENHAIN MANUALplus 620 1073.9 Program Run modeProgram executionThe selected Teach-in or DIN program is executed as soon as you press Cycle start. Y

108 Machine mode of operation3.9 Program Run modeEntering compensation values during program runTool compensation Activate the tool compensationEnter

HEIDENHAIN MANUALplus 620 1093.9 Program Run modeAdditive compensationThe MANUALplus manages 16 additive compensation values. You edit the compensatio

HEIDENHAIN MANUALplus 620 11 About this manualAbout this manualThe symbols used in this manual are described below.Do you want any changes, or have yo

110 Machine mode of operation3.9 Program Run mode Activate the additive compensationEnter the number of the additive compensationPress the Delete sof

HEIDENHAIN MANUALplus 620 1113.10 Graphic simulation3.10 Graphic simulationThe graphic simulation feature enables you to check the machining sequence,

112 Machine mode of operation3.11 Program management3.11 Program managementProgram selectionProgram Run automatically loads the most recently used pr

HEIDENHAIN MANUALplus 620 1133.11 Program managementFile managerWith the functions of the program organization you can copy, delete and otherwise mani

114 Machine mode of operation3.11 Program managementProject managementYou can make your own project folder in the project management so that you can

HEIDENHAIN MANUALplus 620 1153.12 Conversion into DIN format3.12 Conversion into DIN formatThe Convert to DIN function enables you to convert a Teach-

116 Machine mode of operation3.13 Units of measure3.13 Units of measureThe MANUALplus is operating in either the metric or inch system. The units and

HEIDENHAIN MANUALplus 620 117Cycle programming

118 Cycle programming4.1 Working with cycles4.1 Working with cyclesBefore you can use the cycles, you must set the workpiece zero point and ensure th

HEIDENHAIN MANUALplus 620 1194.1 Working with cyclesHelp graphicsThe functions and parameters of the Teach-in cycles are illustrated in the graphic su

12 About this manual

120 Cycle programming4.1 Working with cyclesContour follow-up in Teach-in modeThe contour follow-up function updates the originally defined workpiece

HEIDENHAIN MANUALplus 620 1214.1 Working with cyclesCommentsYou may assign a comment to an existing Teach-in cycle. The comment is inserted in bracket

122 Cycle programming4.1 Working with cyclesCycle menuThe main menu shows the cycle groups (see table below). Once a cycle group has been selected, t

HEIDENHAIN MANUALplus 620 1234.1 Working with cyclesSoft keys in cycle programming: Depending on the type of cycle, you define the variants of the cyc

124 Cycle programming4.1 Working with cyclesAddresses used in many cyclesSafety clearance G47Safety clearances are used for approaching and departing

HEIDENHAIN MANUALplus 620 1254.2 Workpiece blank cycles4.2 Workpiece blank cyclesWorkpiece blank SymbolBar/tube blank Define the standard blankICP wor

126 Cycle programming4.2 Workpiece blank cyclesBar/tube blankSelect define the blankSelect bar/tube blankThe cycle describes the workpiece blank and

HEIDENHAIN MANUALplus 620 1274.2 Workpiece blank cyclesICP workpiece blank contourSelect define the blankSelect ICP workpiece blank contourThe cycle i

128 Cycle programming4.3 Single cut cycles4.3 Single cut cyclesSingle cuts SymbolRapid traverse positioningMove to the tool change positionLinear mac

HEIDENHAIN MANUALplus 620 1294.3 Single cut cyclesRapid traverse positioningCall the single-cut menuSelect rapid traverse positioningThe tool moves at

HEIDENHAIN MANUALplus 620 13ContentsIntroduction and fundamentals1Basics of operation2Machine mode of operation3Cycle programming4ICP programming5Grap

130 Cycle programming4.3 Single cut cyclesApproaching the tool change positionCall the single-cut menuSelect rapid traverse positioningActivate the T

HEIDENHAIN MANUALplus 620 1314.3 Single cut cyclesLinear machining, longitudinalCall the single-cut menuSelect longitudinal linear machining Off: Whe

132 Cycle programming4.3 Single cut cyclesLinear machining, transverseCall the single-cut menuSelect transverse linear machining Off: When the cycle

HEIDENHAIN MANUALplus 620 1334.3 Single cut cyclesLinear machining at angleCall the single-cut menuSelect linear machining at angle Off: When the cyc

134 Cycle programming4.3 Single cut cyclesContour linear, at angle (with return)The MANUALplus calculates the target position. The tool then approach

HEIDENHAIN MANUALplus 620 1354.3 Single cut cyclesCircular machiningCall the single-cut menuSelect circular machining (counterclockwise)Select circula

136 Cycle programming4.3 Single cut cyclesContour circular (with return)The tool approaches the workpiece, executes the circular cut and returns to t

HEIDENHAIN MANUALplus 620 1374.3 Single cut cyclesChamferCall the single-cut menuSelect chamfer Off: When the cycle is completed, the tool remains at

138 Cycle programming4.3 Single cut cyclesContour chamfer (with return)The tool approaches the workpiece, machines the chamfer that is dimensioned re

HEIDENHAIN MANUALplus 620 1394.3 Single cut cyclesRounding arcCall the single-cut menuSelect rounding Off: When the cycle is completed, the tool rema

140 Cycle programming4.3 Single cut cyclesContour rounding (with return)The tool approaches the workpiece, machines the rounding that is dimensioned

HEIDENHAIN MANUALplus 620 1414.3 Single cut cyclesM functionsMachine commands (M functions) are not executed until Cycle start has been pressed. With

142 Cycle programming4.4 Turning cycles4.4 Turning cyclesCutting and infeed directions for turning cyclesThe MANUALplus automatically determines the

HEIDENHAIN MANUALplus 620 1434.4 Turning cyclesTool positionIt is important that you observe the tool positions (starting point X, Z) before executing

144 Cycle programming4.4 Turning cyclesExpanded modeChamfer (or rounding arc) at contour endBasic modeMachining with descending contourBasic modeObli

HEIDENHAIN MANUALplus 620 1454.4 Turning cyclesRoughing, longitudinalSelect cut, longitudinal/transverseSelect cut longitudinalThe cycle roughs the re

146 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingCycle run1 Calculate the proportioning of cuts (infe

HEIDENHAIN MANUALplus 620 1474.4 Turning cyclesCut, transverseSelect cut, longitudinal/transverseSelect cut transverseThe cycle roughs the rectangle d

148 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingCycle run1 Calculate the proportioning of cuts (infe

HEIDENHAIN MANUALplus 620 1494.4 Turning cyclesRoughing, longitudinal—expandedSelect cut, longitudinal/transverseSelect cut longitudinalPress the Expa

HEIDENHAIN MANUALplus 620 151.1 The MANUALplus ... 34The MANUALplus for cycle lathes ... 34MANUALplus for CNC lathes ... 341.2 Configuration ...

150 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingBy setting the following optional parameters, you ca

HEIDENHAIN MANUALplus 620 1514.4 Turning cyclesRoughing, transverse—expandedSelect cut, longitudinal/transverseSelect cut transversePress the Expanded

152 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingBy setting the following optional parameters, you ca

HEIDENHAIN MANUALplus 620 1534.4 Turning cyclesFinishing cut, longitudinalSelect cut, longitudinal/transverseSelect cut longitudinalPress the Finishin

154 Cycle programming4.4 Turning cyclesFinishing cut, transverseSelect cut, longitudinal/transverseSelect cut transversePress the Finishing run soft

HEIDENHAIN MANUALplus 620 1554.4 Turning cyclesFinishing cut, longitudinal—expandedSelect cut, longitudinal/transverseSelect cut longitudinalPress the

156 Cycle programming4.4 Turning cyclesType of machining for technology database access: FinishingBy setting the following optional parameters, you c

HEIDENHAIN MANUALplus 620 1574.4 Turning cyclesFinishing cut, transverse—expandedSelect cut, longitudinal/transverseSelect cut transversePress the Exp

158 Cycle programming4.4 Turning cyclesType of machining for technology database access: FinishingBy setting the following optional parameters, you c

HEIDENHAIN MANUALplus 620 1594.4 Turning cyclesCut, longitudinal plungeSelect cut, longitudinal/transverseSelect plunge, longitudinalThe cycle roughs

16 2.1 General information on operation ... 50Operation ... 50Setup ... 50Programming – Teach-in ... 50Programming – smart.Turn ... 502.2 T

160 Cycle programming4.4 Turning cyclesCycle run1 Calculate the proportioning of cuts (infeed) 2 Approach the workpiece from starting point for first

HEIDENHAIN MANUALplus 620 1614.4 Turning cyclesCut, transverse plungeSelect cut, longitudinal/transverseSelect plunge, transverseThe cycle roughs the

162 Cycle programming4.4 Turning cyclesCycle run1 Calculate the proportioning of cuts (infeed) 2 Approach the workpiece from starting point for first

HEIDENHAIN MANUALplus 620 1634.4 Turning cyclesCut, longitudinal plunging—expandedSelect cut, longitudinal/transverseSelect plunge, longitudinalPress

164 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingBy setting the following optional parameters, you ca

HEIDENHAIN MANUALplus 620 1654.4 Turning cyclesCut, transverse plunging—expandedSelect cut, longitudinal/transverseSelect plunge, transversePress the

166 Cycle programming4.4 Turning cyclesType of machining for technology database access: RoughingBy setting the following optional parameters, you ca

HEIDENHAIN MANUALplus 620 1674.4 Turning cyclesCut, longitudinal finishing plungeSelect cut, longitudinal/transverseSelect plunge, longitudinalPress t

168 Cycle programming4.4 Turning cyclesType of machining for technology database access: FinishingCycle run1 Move in transverse direction from the st

HEIDENHAIN MANUALplus 620 1694.4 Turning cyclesType of machining for technology database access: FinishingCycle run1 Move in transverse direction from

HEIDENHAIN MANUALplus 620 173.1 Machine mode of operation ... 723.2 Switch-on / Switch-off ... 73Switch-on ... 73Monitoring EnDat encoders ...

170 Cycle programming4.4 Turning cyclesCut, longitudinal finishing plunge—expandedSelect cut, longitudinal/transverseSelect plunge, longitudinalPress

HEIDENHAIN MANUALplus 620 1714.4 Turning cyclesType of machining for technology database access: FinishingBy setting the following optional parameters

172 Cycle programming4.4 Turning cyclesCut, transverse finishing plunge—expandedSelect cut, longitudinal/transverseSelect plunge, transversePress the

HEIDENHAIN MANUALplus 620 1734.4 Turning cyclesType of machining for technology database access: FinishingBy setting the following optional parameters

174 Cycle programming4.4 Turning cyclesCut, ICP contour-parallel, longitudinalSelect cut, longitudinal/transverseSelect ICP contour-parallel, longitu

HEIDENHAIN MANUALplus 620 1754.4 Turning cyclesType of machining for technology database access: RoughingCycle run1 Calculate the proportioning of cut

176 Cycle programming4.4 Turning cyclesCut, ICP contour-parallel, transverseSelect cut, longitudinal/transverseSelect ICP contour-parallel, transvers

HEIDENHAIN MANUALplus 620 1774.4 Turning cyclesType of machining for technology database access: RoughingCycle run1 Calculate the proportioning of cut

178 Cycle programming4.4 Turning cyclesCut, ICP contour-parallel, longitudinal finishingSelect cut, longitudinal/transverseSelect ICP contour-paralle

HEIDENHAIN MANUALplus 620 1794.4 Turning cyclesType of machining for technology database access: FinishingCycle run1 Move paraxially from the starting

18 3.9 Program Run mode ... 104Loading a program ... 104Comparing a tool list ... 105Before executing a program ... 105Finding a start block

180 Cycle programming4.4 Turning cyclesCut, ICP contour-parallel, transverse finishingSelect cut, longitudinal/transverseSelect ICP contour-parallel,

HEIDENHAIN MANUALplus 620 1814.4 Turning cyclesType of machining for technology database access: FinishingCycle run1 Move paraxially from the starting

182 Cycle programming4.4 Turning cyclesICP cutting, longitudinalSelect cut, longitudinal/transverseSelect ICP cutting, longitudinalThe cycle machines

HEIDENHAIN MANUALplus 620 1834.4 Turning cyclesType of machining for technology database access: RoughingCycle run1 Calculate the proportioning of cut

184 Cycle programming4.4 Turning cyclesICP cutting, transverseSelect cut, longitudinal/transverseSelect ICP cutting, transverseThe cycle machines the

HEIDENHAIN MANUALplus 620 1854.4 Turning cyclesType of machining for technology database access: RoughingCycle run1 Calculate the proportioning of cut

186 Cycle programming4.4 Turning cyclesICP longitudinal finishing cutSelect cut, longitudinal/transverseSelect ICP cutting, longitudinalPress the Fin

HEIDENHAIN MANUALplus 620 1874.4 Turning cyclesType of machining for technology database access: FinishingCycle run1 Move paraxially from the starting

188 Cycle programming4.4 Turning cyclesICP transverse finishing cutSelect cut, longitudinal/transverseSelect ICP cutting, transversePress the Finishi

HEIDENHAIN MANUALplus 620 1894.4 Turning cyclesType of machining for technology database access: FinishingCycle run1 Move paraxially from the starting

HEIDENHAIN MANUALplus 620 194.1 Working with cycles ... 118Cycle starting point ... 118Help graphics ... 119DIN macros ... 119Graphical test r

190 Cycle programming4.4 Turning cyclesExamples of turning cyclesRoughing and finishing an outside contourThe shaded area from AP (starting point of

HEIDENHAIN MANUALplus 620 1914.4 Turning cyclesRoughing and finishing an inside contourThe shaded area from AP (starting point of contour) to EP (cont

192 Cycle programming4.4 Turning cyclesRoughing (recess clearance) with plunge cycleThe tool to be used cannot plunge at the required angle of 15°. T

HEIDENHAIN MANUALplus 620 1934.4 Turning cyclesSecond step:The area that was left out in the first step (shaded area in the figure) is machined with t

194 Cycle programming4.5 Recessing cycles4.5 Recessing cyclesCutting and infeed directions for recessing cyclesThe MANUALplus automatically determine

HEIDENHAIN MANUALplus 620 1954.5 Recessing cyclesUndercut positionThe MANUALplus determines the position of an undercut from the cycle parameters for

196 Cycle programming4.5 Recessing cyclesRecessing, radialCall the recessing cyclesSelect recessing, radialThe cycle machines the number of recesses

HEIDENHAIN MANUALplus 620 1974.5 Recessing cyclesType of machining for technology database access: contour recessingCycle run1 Calculate the recess po

198 Cycle programming4.5 Recessing cyclesRecessing, axialCall the recessing cyclesSelect axial recessingThe cycle machines the number of recesses def

HEIDENHAIN MANUALplus 620 1994.5 Recessing cyclesType of machining for technology database access: contour recessingCycle run1 Calculate the recess po

Controls and displays of the MANUALplusKeys on visual display unitOperating mode keyssmart.Turn keysNavigation keysNumeric keypadSpecial keysMachine o

20 4.4 Turning cycles ... 142Tool position ... 143Roughing, longitudinal ... 145Cut, transverse ... 147Roughing, longitudinal—expanded ...

200 Cycle programming4.5 Recessing cyclesRecessing, radial—expandedCall the recessing cyclesSelect recessing, radialPress the Expanded soft keyThe cy

HEIDENHAIN MANUALplus 620 2014.5 Recessing cyclesType of machining for technology database access: contour recessingBy setting the following optional

202 Cycle programming4.5 Recessing cyclesRecessing, axial—expandedCall the recessing cyclesSelect axial recessingPress the Expanded soft keyThe cycle

HEIDENHAIN MANUALplus 620 2034.5 Recessing cyclesType of machining for technology database access: contour recessingBy setting the following optional

204 Cycle programming4.5 Recessing cyclesRecessing radial, finishingCall the recessing cyclesSelect recessing, radialPress the Finishing run soft key

HEIDENHAIN MANUALplus 620 2054.5 Recessing cyclesType of machining for technology database access: contour recessingCycle run1 Calculate the recess po

206 Cycle programming4.5 Recessing cyclesRecessing axial, finishingCall the recessing cyclesSelect axial recessingPress the Finishing run soft keyThe

HEIDENHAIN MANUALplus 620 2074.5 Recessing cyclesType of machining for technology database access: contour recessingCycle run1 Calculate the recess po

208 Cycle programming4.5 Recessing cyclesRecessing radial, finishing—expandedCall the recessing cyclesSelect recessing, radialPress the Expanded soft

HEIDENHAIN MANUALplus 620 2094.5 Recessing cyclesType of machining for technology database access: contour recessingBy setting the following optional

HEIDENHAIN MANUALplus 620 214.5 Recessing cycles ... 194Cutting and infeed directions for recessing cycles ... 194Undercut position ... 195Conto

210 Cycle programming4.5 Recessing cyclesRecessing axial, finishing—expandedCall the recessing cyclesSelect axial recessingPress the Expanded soft ke

HEIDENHAIN MANUALplus 620 2114.5 Recessing cyclesType of machining for technology database access: contour recessingBy setting the following optional

212 Cycle programming4.5 Recessing cyclesICP recessing cycles, radialCall the recessing cyclesSelect recessing, radial ICP.The cycle machines the num

HEIDENHAIN MANUALplus 620 2134.5 Recessing cyclesType of machining for technology database access: contour recessingCycle run1 Calculate the recess po

214 Cycle programming4.5 Recessing cyclesICP recessing cycles, axialCall the recessing cyclesSelect recessing, axial ICPThe cycle machines the number

HEIDENHAIN MANUALplus 620 2154.5 Recessing cyclesType of machining for technology database access: contour recessingCycle run1 Calculate the recess po

216 Cycle programming4.5 Recessing cyclesICP recessing, radial finishingCall the recessing cyclesSelect recessing, radial ICP.Press the Finishing run

HEIDENHAIN MANUALplus 620 2174.5 Recessing cyclesType of machining for technology database access: contour recessingCycle run1 Calculate the recess po

218 Cycle programming4.5 Recessing cyclesICP recessing, axial finishingCall the recessing cyclesSelect recessing, axial ICPPress the Finishing run so

HEIDENHAIN MANUALplus 620 2194.5 Recessing cyclesType of machining for technology database access: contour recessingCycle run1 Calculate the recess po

22 4.6 Thread and undercut cycles ... 253Thread position, undercut position ... 253Handwheel superimposition ... 254Feed angle, thread depth, p

220 Cycle programming4.5 Recessing cyclesRecess turningThe recess turning cycles machine by alternate recessing and roughing movements. The machining

HEIDENHAIN MANUALplus 620 2214.5 Recessing cyclesRecess turning, radialCall the recessing cyclesSelect recess turningSelect recess turning, radialThe

222 Cycle programming4.5 Recessing cyclesCycle run1 Calculate the proportioning of cuts2 Approach the workpiece from starting point for first pass3 E

HEIDENHAIN MANUALplus 620 2234.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Calculate the proportionin

224 Cycle programming4.5 Recessing cyclesRecess turning, radial—expandedCall the recessing cyclesSelect recess turningSelect recess turning, radialPr

HEIDENHAIN MANUALplus 620 2254.5 Recessing cyclesType of machining for technology database access: Recess turningBy setting the following optional par

226 Cycle programming4.5 Recessing cyclesRecessing turning, axial—expandedCall the recessing cyclesSelect recess turningSelect recess turning, axialP

HEIDENHAIN MANUALplus 620 2274.5 Recessing cyclesType of machining for technology database access: Recess turningBy setting the following optional par

228 Cycle programming4.5 Recessing cyclesRecess turning, radial finishingCall the recessing cyclesSelect recess turningSelect recess turning, radialP

HEIDENHAIN MANUALplus 620 2294.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Approach workpiece from st

HEIDENHAIN MANUALplus 620 234.9 Drilling and milling patterns ... 333Linear drilling pattern, axial ... 334Milling pattern linear, axial ... 336

230 Cycle programming4.5 Recessing cyclesRecess turning, axial finishingCall the recessing cyclesSelect recess turningSelect recess turning, axialPre

HEIDENHAIN MANUALplus 620 2314.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Approach workpiece from st

232 Cycle programming4.5 Recessing cyclesRecess turning, radial finishing—expandedCall the recessing cyclesSelect recess turningSelect recess turning

HEIDENHAIN MANUALplus 620 2334.5 Recessing cyclesType of machining for technology database access: Recess turningBy setting the following optional par

234 Cycle programming4.5 Recessing cyclesRecess turning, axial finishing—expandedCall the recessing cyclesSelect recess turningSelect recess turning,

HEIDENHAIN MANUALplus 620 2354.5 Recessing cyclesType of machining for technology database access: Recess turningBy setting the following optional par

236 Cycle programming4.5 Recessing cyclesICP recess turning, radialCall the recessing cyclesSelect recess turningSelect recess turning, radialThe cyc

HEIDENHAIN MANUALplus 620 2374.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Calculate the proportionin

238 Cycle programming4.5 Recessing cyclesICP recess turning, axialCall the recessing cyclesSelect recess turningSelect recess turning, axialThe cycle

HEIDENHAIN MANUALplus 620 2394.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Calculate the proportionin

24 5.1 ICP contours ... 356Loading contours ... 356Form elements ... 357Machining attributes ... 357Calculation of contour geometry ... 358

240 Cycle programming4.5 Recessing cyclesICP recess turning, radial finishingCall the recessing cyclesSelect recess turningSelect recess turning, rad

HEIDENHAIN MANUALplus 620 2414.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Approach workpiece from st

242 Cycle programming4.5 Recessing cyclesICP recess turning, axial finishingCall the recessing cyclesSelect recess turningSelect recess turning, axia

HEIDENHAIN MANUALplus 620 2434.5 Recessing cyclesType of machining for technology database access: Recess turningCycle run1 Approach workpiece from st

244 Cycle programming4.5 Recessing cyclesUndercutting type HCall the recessing cyclesSelect undercutting HThe contour depends on the parameters defin

HEIDENHAIN MANUALplus 620 2454.5 Recessing cyclesType of machining for technology database access: FinishingCycle run1 Approach the workpiece from the

246 Cycle programming4.5 Recessing cyclesUndercutting type KCall the recessing cyclesSelect undercut KThis cycle performs only one cut at an angle of

HEIDENHAIN MANUALplus 620 2474.5 Recessing cyclesUndercutting type UCall the recessing cyclesSelect undercutting UThis cycle machines an Undercut type

248 Cycle programming4.5 Recessing cyclesType of machining for technology database access: FinishingCycle run1 Calculate the proportioning of cuts2 A

HEIDENHAIN MANUALplus 620 2494.5 Recessing cyclesPartingCall the recessing cyclesSelect partingThe cycle parts the workpiece. If programmed, a chamfer

HEIDENHAIN MANUALplus 620 255.10 Contour elements on lateral surface ... 395Starting point of lateral surface contour ... 395Vertical lines on lat

250 Cycle programming4.5 Recessing cyclesType of machining for technology database access: PartingCycle run1 Approach the workpiece from the starting

HEIDENHAIN MANUALplus 620 2514.5 Recessing cyclesExamples of recessing cyclesRecess outsideThe machining operation is to be executed first with the Re

252 Cycle programming4.5 Recessing cyclesRecess insideThe machining operation is to be executed first with the Recessing, radial—expanded cycle, taki

HEIDENHAIN MANUALplus 620 2534.6 Thread and undercut cycles4.6 Thread and undercut cyclesThread position, undercut positionThread positionThe MANUALpl

254 Cycle programming4.6 Thread and undercut cyclesHandwheel superimpositionIf your machine features handwheel superimposition, you can overlap axis

HEIDENHAIN MANUALplus 620 2554.6 Thread and undercut cyclesThread run-in / thread run-outThe slide requires a run-in distance to accelerate to the pro

256 Cycle programming4.6 Thread and undercut cyclesLast cutAfter the cycle is finished, the MANUALplus presents the Last cut option. In this way you

HEIDENHAIN MANUALplus 620 2574.6 Thread and undercut cyclesThread cycle (longitudinal)Call the thread-cutting menuSelect thread cycle On: Internal th

258 Cycle programming4.6 Thread and undercut cyclesType of machining for technology database access: thread cuttingCycle run1 Calculate the proportio

HEIDENHAIN MANUALplus 620 2594.6 Thread and undercut cyclesThread cycle (longitudinal)—expandedCall the thread-cutting menuSelect thread cyclePress th

26 5.14 Contours in the XY plane ... 423Reference data in XY plane ... 423Starting point of contour in XY plane ... 424Vertical lines in XY pla

260 Cycle programming4.6 Thread and undercut cyclesGH Type of offset 0: Without offset 1: From left 2: From right 3: Alternately left/rightA Appr

HEIDENHAIN MANUALplus 620 2614.6 Thread and undercut cyclesType of machining for technology database access: thread cuttingCycle run1 Calculate the pr

262 Cycle programming4.6 Thread and undercut cyclesTapered threadCall the thread-cutting menuSelect tapered thread  On: Internal thread Off: Extern

HEIDENHAIN MANUALplus 620 2634.6 Thread and undercut cyclesType of machining for technology database access: thread cuttingParameter combinations for

264 Cycle programming4.6 Thread and undercut cyclesAPI threadCall the thread-cutting menuSelect API thread On: Internal thread Off: External thread

HEIDENHAIN MANUALplus 620 2654.6 Thread and undercut cyclesType of machining for technology database access: thread cuttingParameter combinations for

266 Cycle programming4.6 Thread and undercut cyclesRecut (longitudinal) threadCall the thread-cutting menuSelect thread cyclePress the Recut soft key

HEIDENHAIN MANUALplus 620 2674.6 Thread and undercut cyclesCycle run1 Pre-position threading tool to center of thread groove2 Use the Take over positi

268 Cycle programming4.6 Thread and undercut cyclesRecut (longitudinal) thread—expandedCall the thread-cutting menuSelect thread cyclePress the Expan

HEIDENHAIN MANUALplus 620 2694.6 Thread and undercut cyclesCycle run1 Pre-position threading tool to center of thread groove2 Use the Take over positi

HEIDENHAIN MANUALplus 620 276.1 Simulation mode of operation ... 460Using the graphic simulation ... 461The miscellaneous functions ... 4626.2 S

270 Cycle programming4.6 Thread and undercut cyclesRecut tapered threadCall the thread-cutting menuSelect tapered threadPress the Recut soft key On:

HEIDENHAIN MANUALplus 620 2714.6 Thread and undercut cyclesCycle run1 Pre-position threading tool to center of thread groove2 Use the Take over positi

272 Cycle programming4.6 Thread and undercut cyclesRecut API threadCall the thread-cutting menuSelect API threadPress the Recut soft key On: Interna

HEIDENHAIN MANUALplus 620 2734.6 Thread and undercut cyclesCycle run1 Pre-position threading tool to center of thread groove2 Use the Take over positi

274 Cycle programming4.6 Thread and undercut cyclesUndercut DIN 76Call the thread-cutting menuSelect Undercut DIN 76 Off: When the cycle is complete

HEIDENHAIN MANUALplus 620 2754.6 Thread and undercut cyclesType of machining for technology database access: FinishingAll parameters that you enter wi

276 Cycle programming4.6 Thread and undercut cyclesUndercut DIN 509 ECall the thread-cutting menuSelect undercut DIN 509 E Off: When the cycle is co

HEIDENHAIN MANUALplus 620 2774.6 Thread and undercut cyclesType of machining for technology database access: FinishingAll parameters that you enter wi

278 Cycle programming4.6 Thread and undercut cyclesUndercut DIN 509 FCall the thread-cutting menuSelect undercut DIN 509 F Off: When the cycle is co

HEIDENHAIN MANUALplus 620 2794.6 Thread and undercut cyclesType of machining for technology database access: FinishingAll parameters that you enter wi

28 7.1 Tool database ... 476Tool types ... 476Multipoint tools ... 477Tool life management ... 4777.2 Tool editor ... 478Tool list ... 47

280 Cycle programming4.6 Thread and undercut cyclesExamples of thread and undercut cyclesExternal thread and thread undercutThe machining operation i

HEIDENHAIN MANUALplus 620 2814.6 Thread and undercut cyclesInternal thread and thread undercutThe machining operation is to be performed in two steps.

282 Cycle programming4.7 Drilling cycles4.7 Drilling cyclesDrilling cycles SymbolAxial/radial drilling cycleFor drilling single holes and patternsAxi

HEIDENHAIN MANUALplus 620 2834.7 Drilling cyclesDrilling, axialSelect drillingSelect drilling, axialThis cycle drills a hole on the face of the workpi

284 Cycle programming4.7 Drilling cyclesOperating mode for technology database access depends on the tool type:  Twist drill: Boring and drilling B

HEIDENHAIN MANUALplus 620 2854.7 Drilling cyclesRadial drillingSelect drillingSelect drilling, radialThis cycle drills a hole on the lateral surface o

286 Cycle programming4.7 Drilling cyclesOperating mode for technology database access depends on the tool type:  Twist drill: Boring and drilling B

HEIDENHAIN MANUALplus 620 2874.7 Drilling cyclesDeep-hole drilling, axialSelect drillingSelect deep-hole drilling, axialThe cycle produces a bore hole

288 Cycle programming4.7 Drilling cyclesOperating mode for technology database access depends on the tool type:  Twist drill: Boring and drilling B

HEIDENHAIN MANUALplus 620 2894.7 Drilling cyclesCycle run1 Position spindle to spindle angle C (in Manual mode, machining starts from the current spin

HEIDENHAIN MANUALplus 620 298.1 Organization mode of operation ... 5128.2 Parameters ... 513Parameter editor ... 513List of user parameters ...

290 Cycle programming4.7 Drilling cyclesDeep-hole drilling, radialSelect drillingSelect deep hole, radialThe cycle produces a bore hole on the latera

HEIDENHAIN MANUALplus 620 2914.7 Drilling cyclesOperating mode for technology database access depends on the tool type:  Twist drill: Boring and dril

292 Cycle programming4.7 Drilling cyclesTapping, axialSelect drillingSelect tapping, axialThis cycle is used to tap a thread on the face of a workpie

HEIDENHAIN MANUALplus 620 2934.7 Drilling cyclesType of machining for technology database access: tappingCycle run1 Position spindle to spindle angle

294 Cycle programming4.7 Drilling cyclesTapping, radialSelect drillingSelect tapping, radialThis cycle is used to tap a thread on the lateral surface

HEIDENHAIN MANUALplus 620 2954.7 Drilling cyclesType of machining for technology database access: tappingCycle run1 Position spindle to spindle angle

296 Cycle programming4.7 Drilling cyclesThread milling, axialSelect drillingSelect thread milling, axialThe cycle mills a thread in existing holes.Us

HEIDENHAIN MANUALplus 620 2974.7 Drilling cyclesType of machining for technology database access: MillingCycle run1 Position spindle to spindle angle

298 Cycle programming4.7 Drilling cyclesExamples of drilling cyclesCentric drilling and tappingThe machining operation is to be performed in two step

HEIDENHAIN MANUALplus 620 2994.7 Drilling cyclesDeep-hole drillingA hole is to be bored through the workpiece outside the turning center with the cycl

Operating panel of the MANUALplus

30 9.1 Thread pitch ... 566Thread parameters ... 566Thread pitch ... 5679.2 Undercut parameters ... 573DIN 76—undercut parameters ... 573DI

300 Cycle programming4.8 Milling cycles4.8 Milling cyclesIn Teach-in mode these cycles include the activation/deactivation of the C axis and the posi

HEIDENHAIN MANUALplus 620 3014.8 Milling cyclesRapid positioning millingSelect milling Select rapid traverse positioningThe cycle activates the C axis

302 Cycle programming4.8 Milling cyclesSlot, axialSelect milling Select slot, axialThis cycle mills a slot on the face of the workpiece. The slot wid

HEIDENHAIN MANUALplus 620 3034.8 Milling cyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode

304 Cycle programming4.8 Milling cyclesFigure, axialSelect milling Select figure, axialDepending on the parameters, the cycle mills one of the follow

HEIDENHAIN MANUALplus 620 3054.8 Milling cyclesT Turret pocket numberID Tool ID numberS Spindle speed/cutting speedF Feed per revolutionCycle paramete

306 Cycle programming4.8 Milling cyclesType of machining for technology database access: MillingMT M after T: M function that is executed after the t

HEIDENHAIN MANUALplus 620 3074.8 Milling cyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode

308 Cycle programming4.8 Milling cyclesICP contour, axialSelect milling Select recessing, axial ICPDepending on the parameters, the cycle mills a con

HEIDENHAIN MANUALplus 620 3094.8 Milling cyclesType of machining for technology database access: MillingJT Pocket milling (input is evaluated only fo

HEIDENHAIN MANUALplus 620 3110.1 Workpiece blank cycles, single cut cycles ... 58610.2 Turning cycles ... 58710.3 Recessing and recess-turning cyc

310 Cycle programming4.8 Milling cyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode)2 Calc

HEIDENHAIN MANUALplus 620 3114.8 Milling cyclesFace millingSelect milling Select the "Face milling" cycleDepending on the parameters, the cy

312 Cycle programming4.8 Milling cyclesRE Rounding radius (default: 0) Polygon (Q>2): Rounding radius Circle (Q=0): Radius of circleA Angle to

HEIDENHAIN MANUALplus 620 3134.8 Milling cyclesType of machining for technology database access: MillingCycle run1 Activate the C axis and position to

314 Cycle programming4.8 Milling cyclesSlot, radialSelect milling Select "Slot, radial"This cycle mills a slot on the lateral surface. The

HEIDENHAIN MANUALplus 620 3154.8 Milling cyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode

316 Cycle programming4.8 Milling cyclesFigure, radialSelect milling Select "Figure, radial"Depending on the parameters, the cycle mills one

HEIDENHAIN MANUALplus 620 3174.8 Milling cyclesT Turret pocket numberID Tool ID numberS Spindle speed/cutting speedF Feed per revolutionCycle paramete

318 Cycle programming4.8 Milling cyclesType of machining for technology database access: MillingMT M after T: M function that is executed after the t

HEIDENHAIN MANUALplus 620 3194.8 Milling cyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode

32

320 Cycle programming4.8 Milling cyclesICP contour, radialSelect milling Select ICP contour, radialDepending on the parameters, the cycle mills a con

HEIDENHAIN MANUALplus 620 3214.8 Milling cyclesType of machining for technology database access: MillingJT Pocket milling (input is evaluated only fo

322 Cycle programming4.8 Milling cyclesCycle run1 Activate the C axis and position to spindle angle C at rapid traverse (only in Teach-in mode)2 Calc

HEIDENHAIN MANUALplus 620 3234.8 Milling cyclesHelical-slot milling, radialSelect milling Select helical-slot milling, radialThe cycle mills a helical

324 Cycle programming4.8 Milling cyclesType of machining for technology database access: MillingCycle run1 Activate the C axis and position to spindl

HEIDENHAIN MANUALplus 620 3254.8 Milling cyclesMilling direction for contour millingMilling direction for contour millingCycle type Cutting direction

326 Cycle programming4.8 Milling cyclesMilling direction for pocket millingMilling direction for pocket millingMachining Cutting direction Machining

HEIDENHAIN MANUALplus 620 3274.8 Milling cyclesExample of milling cycleMilling on the faceIn this example, a pocket is milled. The milling example in

328 Cycle programming4.8 Milling cyclesEngraving, axialThe "Radial engraving" cycle engraves character strings in linear or polar layout on

HEIDENHAIN MANUALplus 620 3294.8 Milling cyclesParameters:Cycle run1 Activate the C axis and position to spindle angle C at rapid traverse, starting p

HEIDENHAIN MANUALplus 620 33Introduction and fundamentals

330 Cycle programming4.8 Milling cyclesEngraving, radialThe "Radial engraving" cycle engraves character strings in linear layout on the fac

HEIDENHAIN MANUALplus 620 3314.8 Milling cyclesParameters:Cycle run1 Activate the C axis and position to spindle angle C at rapid traverse, starting p

332 Cycle programming4.8 Milling cyclesEngraving, axial/radialThe MANUALplus can realize the characters listed in the following table. The text to be

HEIDENHAIN MANUALplus 620 3334.9 Drilling and milling patterns4.9 Drilling and milling patternsNote on using drilling/milling patterns: Drilling patt

334 Cycle programming4.9 Drilling and milling patternsLinear drilling pattern, axialSelect drillingSelect drilling, axialSelect deep-hole drilling, a

HEIDENHAIN MANUALplus 620 3354.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Positi

336 Cycle programming4.9 Drilling and milling patternsMilling pattern linear, axialSelect milling Press the Pattern linear soft keySelect slot, axial

HEIDENHAIN MANUALplus 620 3374.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Positi

338 Cycle programming4.9 Drilling and milling patternsDrilling pattern circular, axialSelect drillingSelect drilling, axialSelect deep-hole drilling,

HEIDENHAIN MANUALplus 620 3394.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Positi

34 Introduction and fundamentals1.1 The MANUALplus1.1 The MANUALplusThe MANUALplus was conceived for CNC lathes. It is suitable for horizontal and ve

340 Cycle programming4.9 Drilling and milling patternsMilling pattern circular, axialCall the milling menuSelect slot, axialSelect ICP contour, axial

HEIDENHAIN MANUALplus 620 3414.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Positi

342 Cycle programming4.9 Drilling and milling patternsDrilling pattern linear, radial Select drillingSelect drilling, radialSelect deep hole, radialS

HEIDENHAIN MANUALplus 620 3434.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Positi

344 Cycle programming4.9 Drilling and milling patternsLinear milling pattern, radialSelect milling Press the Pattern linear soft keySelect slot, radi

HEIDENHAIN MANUALplus 620 3454.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Positi

346 Cycle programming4.9 Drilling and milling patternsDrilling pattern circular, radial Select drillingSelect drilling, radialSelect deep hole, radia

HEIDENHAIN MANUALplus 620 3474.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Positi

348 Cycle programming4.9 Drilling and milling patternsCircular milling pattern, radialSelect milling Select slot, radialSelect ICP contour, radialPre

HEIDENHAIN MANUALplus 620 3494.9 Drilling and milling patternsCycle run1 Positioning (depending on the machine configuration): Without C axis: Positi

HEIDENHAIN MANUALplus 620 351.2 Configuration1.2 ConfigurationIn the standard version, the control is equipped with the axes X and Z and a main spindl

350 Cycle programming4.9 Drilling and milling patternsExamples of pattern machiningLinear hole pattern on faceA linear hole pattern is to be machined

HEIDENHAIN MANUALplus 620 3514.9 Drilling and milling patternsCircular hole pattern on faceA circular hole pattern is to be machined on the face of th

352 Cycle programming4.9 Drilling and milling patternsLinear hole pattern on lateral surfaceA linear hole pattern is to be machined on the lateral su

HEIDENHAIN MANUALplus 620 3534.10 DIN cycles4.10 DIN cyclesDIN cycleSelect DIN cycleThis function allows you to select a DIN cycle (DIN subprogram) an

354 Cycle programming4.10 DIN cyclesIn the DIN subprogram you can assign texts and help graphics to the transfer values (see "Subprograms"

HEIDENHAIN MANUALplus 620 355ICP programming

356 ICP programming5.1 ICP contours5.1 ICP contoursThe Interactive Contour Programming (ICP) feature provides graphic support when you are defining t

HEIDENHAIN MANUALplus 620 3575.1 ICP contoursForm elements Chamfers and rounding arcs can be inserted at each corner of the contour. Undercuts accor

358 ICP programming5.1 ICP contoursCalculation of contour geometryThe MANUALplus automatically calculates all missing coordinates, points of intersec

HEIDENHAIN MANUALplus 620 3595.2 ICP editor in cycle mode5.2 ICP editor in cycle modeIn cycle mode you can create: Complex workpiece blank contours

36 Introduction and fundamentals1.2 ConfigurationThe Y axisWith a Y axis you can drill and mill a workpiece on its face and lateral surfaces.During u

360 ICP programming5.2 ICP editor in cycle modeCreating a new contourDefine the contour name in the cycle dialog and press the Edit ICP soft key. The

HEIDENHAIN MANUALplus 620 3615.3 ICP editor in smart.Turn5.3 ICP editor in smart.TurnIn smart.Turn you can make: Blank contours and auxiliary blank c

362 ICP programming5.3 ICP editor in smart.TurnEditing a contour in smart.TurnCreating a blank contourPress the ICP menu key, then in the ICP submenu

HEIDENHAIN MANUALplus 620 3635.3 ICP editor in smart.TurnLoading a contour from the cycle editingPress the ICP menu key, then in the ICP submenu, sele

364 ICP programming5.4 Creating an ICP contour5.4 Creating an ICP contourAn ICP contour consists of individual contour elements. You program the cont

HEIDENHAIN MANUALplus 620 3655.4 Creating an ICP contourPress the Contour menu key.Press the Insert element soft key.Specify the starting point.Select

366 ICP programming5.4 Creating an ICP contourPolar coordinatesEntry of Cartesian coordinates is expected as standard. With the soft keys for polar c

HEIDENHAIN MANUALplus 620 3675.4 Creating an ICP contourContour graphicsAs soon as you have entered a contour element, the MANUALplus checks whether t

368 ICP programming5.4 Creating an ICP contourSelection of solutionsIf the data entered for unresolved contour elements permit several possible solut

HEIDENHAIN MANUALplus 620 3695.4 Creating an ICP contourSelection functionsIn the ICP editor, the MANUALplus provides various functions for selecting

HEIDENHAIN MANUALplus 620 371.2 ConfigurationFull-surface machiningFunctions like angle-synchronous part transfer with rotating spindle, traversing to

370 ICP programming5.4 Creating an ICP contourContour direction (cycle programming)The cutting direction during cycle programming depends on the dire

HEIDENHAIN MANUALplus 620 3715.5 Editing ICP contours5.5 Editing ICP contoursThe MANUALplus offers the following possibilities for extending or changi

372 ICP programming5.5 Editing ICP contoursEditing or deleting the last contour elementTo edit the last contour element: When the Change last soft ke

HEIDENHAIN MANUALplus 620 3735.5 Editing ICP contoursEditing contour elementsThe MANUALplus provides various ways to change an existing contour. The p

374 ICP programming5.5 Editing ICP contoursChanging the length of the contour elementPress Manipulate. The menu displays functions for trimming, edit

HEIDENHAIN MANUALplus 620 3755.5 Editing ICP contoursChanging the paraxial lineWhen changing a paraxial line, an additional soft key is offered with w

376 ICP programming5.6 The zoom function in the ICP editor5.6 The zoom function in the ICP editorThe zoom functions make it possible to change the vi

HEIDENHAIN MANUALplus 620 3775.7 Defining the workpiece blank5.7 Defining the workpiece blankIn smart.Turn, the standard forms "bar" and &qu

378 ICP programming5.8 Contour elements of a turning contour5.8 Contour elements of a turning contourWith the "contour elements of a turning con

HEIDENHAIN MANUALplus 620 3795.8 Contour elements of a turning contourVertical linesSelect the line direction.Enter the line dimensions and define the

38 Introduction and fundamentals1.3 Features1.3 FeaturesConfiguration Basic version: X and Z axis, spindle Positionable spindle and driven tool C

380 ICP programming5.8 Contour elements of a turning contourLine at angleSelect the line direction.Enter the line dimensions and define the transitio

HEIDENHAIN MANUALplus 620 3815.8 Contour elements of a turning contourCircular arcSelect the arc’s direction of rotation.Enter the arc dimensions and

382 ICP programming5.8 Contour elements of a turning contourContour form elementsChamfer/rounding arcSelect the form elements.Select a chamfer.Select

HEIDENHAIN MANUALplus 620 3835.8 Contour elements of a turning contourThread undercut DIN 76Select the form elements.Select Undercut DIN 76.Enter the

384 ICP programming5.8 Contour elements of a turning contourUndercut DIN 509 ESelect the form elements.Select undercut DIN 509 E.Enter the undercut p

HEIDENHAIN MANUALplus 620 3855.8 Contour elements of a turning contourUndercut DIN 509 FSelect the form elements.Select undercut DIN 509 F.Enter the u

386 ICP programming5.8 Contour elements of a turning contourUndercut type USelect the form elements.Select the undercut type U.Enter the undercut par

HEIDENHAIN MANUALplus 620 3875.8 Contour elements of a turning contourUndercut type HSelect the form elements.Select the undercut type H.Enter the und

388 ICP programming5.8 Contour elements of a turning contourUndercut type KSelect the form elements.Select the undercut type K.Enter the undercut par

HEIDENHAIN MANUALplus 620 3895.9 Contour elements on face5.9 Contour elements on faceWith the "contour elements of a face" you can create co

HEIDENHAIN MANUALplus 620 391.3 FeaturesGraphic simulation Graphic depiction of the sequence of smart.Turn or DINplus programs and graphic depiction

390 ICP programming5.9 Contour elements on faceIn smart.Turn, ICP generates a G100.Vertical lines on faceSelect the line direction.Enter the line dim

HEIDENHAIN MANUALplus 620 3915.9 Contour elements on faceHorizontal lines on faceSelect the line direction.Enter the line dimensions and define the tr

392 ICP programming5.9 Contour elements on faceLine at angle on faceSelect the line direction.Enter the line dimensions and define the transition to

HEIDENHAIN MANUALplus 620 3935.9 Contour elements on faceCircular arc on faceSelect the arc’s direction of rotation.Enter the arc dimensions and defin

394 ICP programming5.9 Contour elements on faceChamfer/rounding arc on the faceSelect the form elements.Select a chamfer.Select rounding arc.Enter th

HEIDENHAIN MANUALplus 620 3955.10 Contour elements on lateral surface5.10 Contour elements on lateral surfaceWith the "contour elements of a late

396 ICP programming5.10 Contour elements on lateral surfaceIn smart.Turn, ICP generates a G110.Parameters for defining the starting pointZS Starting

HEIDENHAIN MANUALplus 620 3975.10 Contour elements on lateral surfaceVertical lines on lateral surfaceSelect the line direction.Enter the line dimensi

398 ICP programming5.10 Contour elements on lateral surfaceLine at angle on lateral surfaceDirection of the lineEnter the line dimensions and define

HEIDENHAIN MANUALplus 620 3995.10 Contour elements on lateral surfaceCircular arc on lateral surfaceSelect the arc’s direction of rotation.Enter the a

40 Introduction and fundamentals1.4 Data backup1.4 Data backupHEIDENHAIN recommends saving new programs and files created on a PC at regular interval

400 ICP programming5.10 Contour elements on lateral surfaceChamfers/rounding arcs on a lateral surfaceSelect the form elements.Select a chamfer.Selec

HEIDENHAIN MANUALplus 620 4015.11 C and Y axis machining in smart.Turn5.11 C and Y axis machining in smart.TurnIn smart.Turn, ICP supports the definit

402 ICP programming5.11 C and Y axis machining in smart.TurnReference data, nested contoursWhen describing a milling contour or hole you specify the

HEIDENHAIN MANUALplus 620 4035.11 C and Y axis machining in smart.TurnRepresentation of the ICP elements in the smart.Turn programEach ICP dialog in s

404 ICP programming5.12 Face contours in smart.Turn5.12 Face contours in smart.TurnIn smart.Turn, ICP provides the following contours for machining w

HEIDENHAIN MANUALplus 620 4055.12 Face contours in smart.TurnTURN PLUS attributesIn the TURN PLUS attributes you can define settings for the automatic

406 ICP programming5.12 Face contours in smart.TurnRectangle on faceYou can find the reference dimension ZR with the "select reference plane&quo

HEIDENHAIN MANUALplus 620 4075.12 Face contours in smart.TurnPolygon on faceYou can find the reference dimension ZR with the "select reference pl

408 ICP programming5.12 Face contours in smart.TurnLinear slot on faceYou can find the reference dimension ZR with the "select reference plane&q

HEIDENHAIN MANUALplus 620 4095.12 Face contours in smart.TurnHole on faceThis function defines a single hole that can contain the following elements:

HEIDENHAIN MANUALplus 620 411.5 Explanation of terms1.5 Explanation of terms Cursor: In lists, or during data input, a list item, an input field or a

410 ICP programming5.12 Face contours in smart.TurnLinear pattern on faceYou can find the reference dimension ZR with the "select reference plan

HEIDENHAIN MANUALplus 620 4115.12 Face contours in smart.TurnCircular pattern on faceYou can find the reference dimension ZR with the "select ref

412 ICP programming5.13 Lateral surface contours in smart.Turn5.13 Lateral surface contours in smart.TurnIn smart.Turn, ICP provides the following co

HEIDENHAIN MANUALplus 620 4135.13 Lateral surface contours in smart.TurnTURN PLUS attributesIn the TURN PLUS attributes you can define settings for th

414 ICP programming5.13 Lateral surface contours in smart.TurnCircle on lateral surfaceYou can find the reference diameter XR with the "select r

HEIDENHAIN MANUALplus 620 4155.13 Lateral surface contours in smart.TurnRectangle on lateral surfaceYou can find the reference diameter XR with the &q

416 ICP programming5.13 Lateral surface contours in smart.TurnPolygon on lateral surfaceYou can find the reference diameter XR with the "select

HEIDENHAIN MANUALplus 620 4175.13 Lateral surface contours in smart.TurnLinear slot on lateral surfaceYou can find the reference diameter XR with the

418 ICP programming5.13 Lateral surface contours in smart.TurnCircular slot on lateral surfaceYou can find the reference diameter XR with the "s

HEIDENHAIN MANUALplus 620 4195.13 Lateral surface contours in smart.TurnHole on lateral surfaceThis function defines a single hole that can contain th

42 Introduction and fundamentals1.6 MANUALplus design1.6 MANUALplus designThe dialog between machinist and control takes place via: Screen Soft key

420 ICP programming5.13 Lateral surface contours in smart.TurnLinear pattern on lateral surfaceYou can find the reference diameter XR with the "

HEIDENHAIN MANUALplus 620 4215.13 Lateral surface contours in smart.TurnCircular pattern on lateral surfaceReference data: (see "Reference data o

422 ICP programming5.13 Lateral surface contours in smart.TurnYou can find the reference diameter XR with the "select reference plane" func

HEIDENHAIN MANUALplus 620 4235.14 Contours in the XY plane5.14 Contours in the XY planeIn smart.Turn, ICP provides the following contours for machinin

424 ICP programming5.14 Contours in the XY planeStarting point of contour in XY planeEnter the coordinates for the starting point and target point in

HEIDENHAIN MANUALplus 620 4255.14 Contours in the XY planeHorizontal lines in XY planeSelect the line direction.Enter the line dimensions and define t

426 ICP programming5.14 Contours in the XY planeLine at angle in XY planeSelect the line direction.Enter the line dimensions and define the transitio

HEIDENHAIN MANUALplus 620 4275.14 Contours in the XY planeCircular arc in XY planeSelect the arc’s direction of rotation.Enter the arc dimensions and

428 ICP programming5.14 Contours in the XY planeChamfer/rounding arc in XY planeSelect the form elements.Select a chamfer.Select rounding arc.Enter t

HEIDENHAIN MANUALplus 620 4295.14 Contours in the XY planeCircle in XY planeYou can find the reference dimension ZR and the limit diameter IR with the

HEIDENHAIN MANUALplus 620 431.7 Fundamentals1.7 FundamentalsPosition encoders and reference marksThe machine axes are equipped with position encoders

430 ICP programming5.14 Contours in the XY planeRectangle in XY planeYou can find the reference dimension ZR and the limit diameter IR with the "

HEIDENHAIN MANUALplus 620 4315.14 Contours in the XY planePolygon in XY planeYou can find the reference dimension ZR and the limit diameter IR with th

432 ICP programming5.14 Contours in the XY planeLinear slot in XY planeYou can find the reference dimension ZR and the limit diameter IR with the &qu

HEIDENHAIN MANUALplus 620 4335.14 Contours in the XY planeCircular slot in XY planeYou can find the reference dimension ZR and the limit diameter IR w

434 ICP programming5.14 Contours in the XY planeHole in XY planeThis hole defines a single hole that can contain the following elements: Centering

HEIDENHAIN MANUALplus 620 4355.14 Contours in the XY planeLinear pattern in XY planeYou can find the reference dimension ZR and the limit diameter IR

436 ICP programming5.14 Contours in the XY planeCircular pattern in XY planeReference data: (see "Reference data in XY plane" on page 423)Y

HEIDENHAIN MANUALplus 620 4375.14 Contours in the XY planeSingle surface in XY planeThis function defines a surface in the XY plane.You can switch bet

438 ICP programming5.14 Contours in the XY planeCentric polygon in XY planeThis function defines polygonal surfaces in the XY plane.You can switch be

HEIDENHAIN MANUALplus 620 4395.15 Contours in the YZ plane5.15 Contours in the YZ planeIn smart.Turn, ICP provides the following contours for machinin

44 Introduction and fundamentals1.7 FundamentalsCoordinate systemThe meanings of the coordinates X, Y, Z, and C are specified in DIN 66 217.The coord

440 ICP programming5.15 Contours in the YZ planeTURN PLUS attributesIn the TURN PLUS attributes you can define settings for the automatic program gen

HEIDENHAIN MANUALplus 620 4415.15 Contours in the YZ planeStarting point of contour in YZ planeEnter the coordinates for the starting point and target

442 ICP programming5.15 Contours in the YZ planeHorizontal lines in YZ planeSelect the line direction.Enter the line dimensions and define the transi

HEIDENHAIN MANUALplus 620 4435.15 Contours in the YZ planeLine at angle in YZ planeSelect the line direction.Enter the line dimensions and define the

444 ICP programming5.15 Contours in the YZ planeCircular arc in YZ planeSelect the arc’s direction of rotation.Enter the arc dimensions and define th

HEIDENHAIN MANUALplus 620 4455.15 Contours in the YZ planeChamfer/rounding arc in YZ planeSelect the form elements.Select a chamfer.Select rounding ar

446 ICP programming5.15 Contours in the YZ planeCircle in YZ planeYou can find the reference diameter XR with the "select reference plane"

HEIDENHAIN MANUALplus 620 4475.15 Contours in the YZ planeRectangle in YZ planeYou can find the reference diameter XR with the "select reference

448 ICP programming5.15 Contours in the YZ planePolygon in YZ planeYou can find the reference diameter XR with the "select reference plane"

HEIDENHAIN MANUALplus 620 4495.15 Contours in the YZ planeCircular slot in YZ planeYou can find the reference diameter XR with the "select refere

HEIDENHAIN MANUALplus 620 451.7 FundamentalsIncremental coordinatesIncremental coordinates are always given with respect to the last programmed positi

450 ICP programming5.15 Contours in the YZ planeHole in YZ planeThis hole defines a single hole that can contain the following elements: Centering

HEIDENHAIN MANUALplus 620 4515.15 Contours in the YZ planeLinear pattern in YZ planeYou can find the reference diameter XR with the "select refer

452 ICP programming5.15 Contours in the YZ planeCircular pattern in YZ planeYou can find the reference diameter XR with the "select reference pl

HEIDENHAIN MANUALplus 620 4535.15 Contours in the YZ planeSingle surface in YZ planeThis function defines a surface in the YZ plane.You can switch bet

454 ICP programming5.15 Contours in the YZ planeCentric polygons in YZ planeThis function defines centric polygons in the YZ plane.You can switch bet

HEIDENHAIN MANUALplus 620 4555.16 Loading existing contours5.16 Loading existing contoursIntegrating cycle contours in smart.TurnICP contours that you

456 ICP programming5.16 Loading existing contoursDXF contours (option)Contours that exist in DXF format are imported with the ICP editor. You can use

HEIDENHAIN MANUALplus 620 4575.16 Loading existing contoursActivate the ICP editor.Press the Contour list soft key. The ICP editor opens the window &q

458 ICP programming5.16 Loading existing contours

Graphic simulation

46 Introduction and fundamentals1.7 FundamentalsWorkpiece zero pointTo machine a workpiece, it is easier to enter all input data with respect to a ze

460 Graphic simulation6.1 Simulation mode of operation6.1 Simulation mode of operationPress this soft key to start a graphic simulation from the foll

HEIDENHAIN MANUALplus 620 4616.1 Simulation mode of operationUsing the graphic simulationThe simulation is controlled by soft keys in all operating st

462 Graphic simulation6.1 Simulation mode of operationThe miscellaneous functionsYou use the miscellaneous functions to select the simulation window,

HEIDENHAIN MANUALplus 620 4636.2 Simulation window6.2 Simulation windowSetting up the viewsWith the simulation windows described in the following you

464 Graphic simulation6.2 Simulation windowSingle-window viewSingle-window viewOnly one view is shown in the small simulation window. You switch the

HEIDENHAIN MANUALplus 620 4656.3 Views6.3 ViewsTraverse path displayRapid traverse paths are shown as a broken white line.Feed paths are displayed eit

466 Graphic simulation6.3 ViewsTool depictionYou adjust by soft key whether the tool cutting edge or the light dot is shown (see table at right). Th

HEIDENHAIN MANUALplus 620 4676.3 Views3-D view The "3-D View" menu item switches to a perspective view. With the 3-D view, you can display

468 Graphic simulation6.4 The zoom function6.4 The zoom functionAdjusting the visible sectionPress this soft key to activate the zoom function. With

HEIDENHAIN MANUALplus 620 4696.4 The zoom functionModifying the section with the zoom menu When you activate the zoom menu, a red frame is shown in t

HEIDENHAIN MANUALplus 620 471.8 Tool dimensions1.8 Tool dimensionsThe MANUALplus requires information on the specific tools for a variety of tasks, su

470 Graphic simulation6.5 Simulation with mid-program startup6.5 Simulation with mid-program startupStartup block with smart.Turn programssmart.Turn

HEIDENHAIN MANUALplus 620 4716.5 Simulation with mid-program startupMid-program startup in cycle programsFor cycle programs, you first place the curso

472 Graphic simulation6.6 Time calculation6.6 Time calculationShowing the machining timesDuring simulation, the machining and idle-machine times are

HEIDENHAIN MANUALplus 620 4736.7 Saving the contour6.7 Saving the contourSaving the generated contour in the simulationYou can save a contour generate

474 Graphic simulation6.7 Saving the contour

HEIDENHAIN MANUALplus 620 475Tool and technology database

476 Tool and technology database7.1 Tool database7.1 Tool databaseYou usually program the coordinates for the contour by taking the dimensions from t

HEIDENHAIN MANUALplus 620 4777.1 Tool databaseMultipoint toolsA multipoint tool is a tool with multiple cutting edges or multiple reference points. A

478 Tool and technology database7.2 Tool editor7.2 Tool editorTool listIn the tool list, the MANUALplus displays important parameters and the tool de

HEIDENHAIN MANUALplus 620 4797.2 Tool editorEditing the tool dataAdding a new tool Press the soft key Select the tool type (see soft-key table at ri

48 Introduction and fundamentals1.8 Tool dimensionsTool-tip radius compensation (TRC)The tip of a lathe tool has a certain radius. When machining tap

480 Tool and technology database7.2 Tool editorTool textsTool texts are assigned to the tools and displayed in the tool list. The MANUALplus manages

HEIDENHAIN MANUALplus 620 4817.2 Tool editorEditing multipoint toolsCreating multipoint toolsFor each cutting edge, or each reference point, make a se

482 Tool and technology database7.2 Tool editorRemoving complete multipoint toolsPlace the cursor on a cutting edge of the multipoint tool.Press the

HEIDENHAIN MANUALplus 620 4837.2 Tool editorEditing tool-life dataThe MANUALplus counts the tool age in RT and the quantity of finished parts in RZ. W

484 Tool and technology database7.2 Tool editorManual change systemsA tool holder is designated as a manual change system if it can accommodate vario

HEIDENHAIN MANUALplus 620 4857.2 Tool editorHolder table In the "to_hold.hld" holder table, define the holder type and the tool setting dime

486 Tool and technology database7.2 Tool editorHC Holder type: A1: Boring bar holder B1: Right-hand, short design B2: Left-hand, short design B3:

HEIDENHAIN MANUALplus 620 4877.2 Tool editorYou can create a new holder with the "New line" soft key. The new line is always added at the en

488 Tool and technology database7.2 Tool editorSetting up the holder for manual change systemsSet up the manual change system holder in the turret as

HEIDENHAIN MANUALplus 620 4897.3 Tool data7. 3 To o l d a t aGeneral tool parametersThe parameters listed in the following table are available for al

HEIDENHAIN MANUALplus 620 49Basics of operation

490 Tool and technology database7.3 Tool dataDescription of the tool parameters Identification number (ID): The MANUALplus needs a unique name for e

HEIDENHAIN MANUALplus 620 4917.3 Tool data Tool text (QT): You can assign a tool text to each tool. The text is shown in the tool list. Because the t

492 Tool and technology database7.3 Tool dataStandard turning toolsSelect "New tool."Select lathe tools.For tools with round cutting edge,

HEIDENHAIN MANUALplus 620 4937.3 Tool dataRecessing toolsSelect "New tool."Select recessing tools.Recessing tools are used for recessing, pa

494 Tool and technology database7.3 Tool dataThread-cutting toolsSelect "New tool."Select thread-cutting tools.The help graphics illustrate

HEIDENHAIN MANUALplus 620 4957.3 Tool dataTwist drills and indexable-insert drillsSelect "New tool."Select drilling tools.For indexable-inse

496 Tool and technology database7.3 Tool dataNC center drillSelect "New tool."Select special tools.Select special drilling tools.Select NC

HEIDENHAIN MANUALplus 620 4977.3 Tool dataCentering toolSelect "New tool."Select special tools.Select special drilling tools.Select centerin

498 Tool and technology database7.3 Tool dataCounterboreSelect "New tool."Select special tools.Select special drilling tools.Select counter

HEIDENHAIN MANUALplus 620 4997.3 Tool dataCountersinkSelect "New tool."Select special tools.Select special drilling tools.Select counterbore

HEIDENHAIN MANUALplus 620 5MANUALplus 620, Software and featuresThis manual describes functions that are available in the MANUALplus with NC software

50 Basics of operation2.1 General information on operation2.1 General information on operationOperation Select the desired operating mode with the c

500 Tool and technology database7.3 Tool dataTapSelect "New tool."Select taps.The help graphics illustrate the dimensions of the tools.Spec

HEIDENHAIN MANUALplus 620 5017.3 Tool dataStandard milling toolsSelect "New tool."Select milling tools.The help graphics illustrate the dime

502 Tool and technology database7.3 Tool dataThread milling toolsSelect "New tool."Select special tools.Select special milling tools.Select

HEIDENHAIN MANUALplus 620 5037.3 Tool dataAngle cuttersSelect "New tool."Select special tools.Select special milling tools.Select angle cutt

504 Tool and technology database7.3 Tool dataMilling pinsSelect "New tool."Select special tools.Select special milling tools.Select milling

HEIDENHAIN MANUALplus 620 5057.3 Tool dataTouch probesSelect "New tool."Select special tools.Select handling systems and touch probes.Select

506 Tool and technology database7.4 Technology database7.4 Technology databaseThe technology database manages the cutting data according to the machi

HEIDENHAIN MANUALplus 620 5077.4 Technology databaseTechnology editorThe technology editor can be called from the Tool Editor and smart.Turn operating

508 Tool and technology database7.4 Technology databaseEditing a workpiece material or cutting material listWork material listSelect the "Work m

HEIDENHAIN MANUALplus 620 5097.4 Technology databaseDisplaying/editing cutting dataDisplaying cutting data of the machining modes: Select the "C

HEIDENHAIN MANUALplus 620 512.2 The MANUALplus screen2.2 The MANUALplus screenThe MANUALplus shows the data to be displayed in windows. Some windows o

510 Tool and technology database7.4 Technology databaseEditing cutting data: Call the table with cutting data. With the arrow keys, select the cutt

Organization mode of operation

512 Organization mode of operation8.1 Organization mode of operation8.1 Organization mode of operationThis mode of operation offers various functions

HEIDENHAIN MANUALplus 620 5138.2 Parameters8.2 ParametersParameter editorThe parameter values are entered in the configuration editor.Each parameter o

514 Organization mode of operation8.2 ParametersDisplaying help textsPosition the cursor on the parameter.Press the info key.The parameter editor ope

HEIDENHAIN MANUALplus 620 5158.2 ParametersList of user parametersLanguage setting: Parameter: NC and PLC conversational language settings / ... /

516 Organization mode of operation8.2 ParametersGeneral settings: Parameter: System / ... Meaning... / Definition of the units of measure valid for t

HEIDENHAIN MANUALplus 620 5178.2 ParametersSettings for the simulation: Parameter: Simulation / ... Meaning... / General settings (114800) / ... /

518 Organization mode of operation8.2 ParametersSettings for fixed cycles and units: Parameters: processing / ... Meaning... / General settings (6020

HEIDENHAIN MANUALplus 620 5198.2 ParametersMachining parameters (processing)General settingsGlobal technology parameters – Safety clearancesMachining

52 Basics of operation2.3 Operation and data input2.3 Operation and data inputOperating modesThe active mode of operation is highlighted in the opera

520 Organization mode of operation8.2 ParametersCoolant for new unitsDefault setting for the coolant (start unit: CLT parameter): 0: Without coolant

HEIDENHAIN MANUALplus 620 5218.2 ParametersGlobal parameters for finished partsCentric predrillingCentric predrilling – Tool selectionFor predrilling,

522 Organization mode of operation8.2 Parameters BBG (drilling limitation elements): Contour elements intersected by UBD1/UBD2Centric predrilling –

HEIDENHAIN MANUALplus 620 5238.2 ParametersCentric predrilling – Approach and departureCentric predrilling – Safety clearancesApproach and departure

524 Organization mode of operation8.2 ParametersCentric predrilling – MachiningRoughingRoughing – Tool standardsFurthermore: Roughing cycles are pri

HEIDENHAIN MANUALplus 620 5258.2 ParametersRoughing – Machining standardsRoughing – Tool tolerancesFor tool selection, the following applies: Tool an

526 Organization mode of operation8.2 ParametersRoughing – OversizesRoughing – Approach and departureApproach and departure are at rapid traverse (G0

HEIDENHAIN MANUALplus 620 5278.2 ParametersRoughing – Machining analysisTURN PLUS uses the PLVA/PLVI parameters to define whether a roughing area is t

528 Organization mode of operation8.2 ParametersRoughing – Machining cyclesFixed cyclesOverhang length outside [ULA]Relative length for external roug

HEIDENHAIN MANUALplus 620 5298.2 ParametersFinishing – Machining standardsMachining standards Tool angle – external/longitudinal [FALEW] Point angle

HEIDENHAIN MANUALplus 620 532.3 Operation and data inputMenu selectionThe numerical keypad is used for activating a menu and for entering data. They a

530 Organization mode of operation8.2 ParametersFinishing – Tool tolerancesFor tool selection, the following applies: Tool angle (EW): EW >= mkw

HEIDENHAIN MANUALplus 620 5318.2 ParametersFinishing – Machining analysisRecessing and contour recessingRecessing, contour recessing – Approach and de

532 Organization mode of operation8.2 ParametersRecessing, contour recessing – Tool selection, oversizesApproach/departure strategy: 1: Move simulta

HEIDENHAIN MANUALplus 620 5338.2 ParametersRecessing, contour recessing – MachiningEvaluation: DIN PLUSEquidistant or longitudinal [KSLA]Equidistant o

534 Organization mode of operation8.2 ParametersThread cuttingThread cutting – Approach and departureApproach and departure are at rapid traverse (G0

HEIDENHAIN MANUALplus 620 5358.2 ParametersMeasuringThe measuring parameters are assigned to the fit elements as an attribute.DrillingDrilling – Appro

536 Organization mode of operation8.2 ParametersSafety clearancesInternal safety clearance [SIBC]Retraction distance for deep-hole drilling ("B&

HEIDENHAIN MANUALplus 620 5378.2 ParametersDrilling – MachiningThe parameters apply to drilling with deep-hole drilling cycle (G74).MillingMilling – A

538 Organization mode of operation8.2 ParametersMilling – Safety clearances and oversizesSafety clearances and oversizesSafety clearance in infeed di

HEIDENHAIN MANUALplus 620 5398.3 Transfer8.3 TransferThe Transfer mode is used for data backup and data exchange via networks or USB devices. When we

54 Basics of operation2.3 Operation and data inputData inputInput windows comprise several input fields. You can move the cursor to the desired input

540 Organization mode of operation8.3 TransferConnectionsYou can establish connections over the network (Ethernet) or with a USB storage device. Data

HEIDENHAIN MANUALplus 620 5418.3 TransferEthernet interface (with software 548328-xx) Network configuration settings Control name - Computer name of

542 Organization mode of operation8.3 TransferEthernet interface (with software 54843x-xx) IntroductionThe control is shipped with a standard Etherne

HEIDENHAIN MANUALplus 620 5438.3 TransferControl configurationGeneral network settings Press the DEFINE NET soft key to enter the general network set

544 Organization mode of operation8.3 Transfer Press the Configuration button to open the Configuration menu:Setting MeaningStatus  Interface activ

HEIDENHAIN MANUALplus 620 5458.3 Transfer Apply the changes with the OK button, or discard them with the Cancel button Select the Internet tab:Domai

546 Organization mode of operation8.3 Transfer Select the Ping/Routing tab to enter the ping and routing settings: Select the NFS UID/GID tab to en

HEIDENHAIN MANUALplus 620 5478.3 TransferSetting MeaningDHCP server active on: IP addresses as of:Define the IP address as of which the control is to

548 Organization mode of operation8.3 TransferNetwork settings specific to the device Press the NETWORK soft key to enter the network settings for a

HEIDENHAIN MANUALplus 620 5498.3 TransferUSB connectionSelect the Organization mode and plug the USB storage device in at the USB port on the MANUALpl

HEIDENHAIN MANUALplus 620 552.3 Operation and data inputAlphanumeric keyboardYou enter letters and special characters with the screen keypad or (if av

550 Organization mode of operation8.3 TransferData transfer optionsThe MANUALplus manages DIN programs, DIN subprograms, cycle programs and ICP conto

HEIDENHAIN MANUALplus 620 5518.3 TransferTransferring programs (files)Selecting the program groupPress the Transfer soft key (login required).Press th

552 Organization mode of operation8.3 TransferSelecting the programIn the window on the left, the MANUALplus shows a file list of the control. The fi

HEIDENHAIN MANUALplus 620 5538.3 TransferTransferring parametersParameters are backed up in two steps:  Creating a parameter backup: The parameters a

554 Organization mode of operation8.3 TransferTransferring tool dataTools are backed up in two steps:  Creating a tool backup: The parameters are ar

HEIDENHAIN MANUALplus 620 5558.3 TransferService filesService files contain various log files used by the service department for troubleshooting. All

556 Organization mode of operation8.3 TransferCreating a data backup fileA data backup performs the following steps: Copies the program files to the

HEIDENHAIN MANUALplus 620 5578.3 TransferImporting NC programs from predecessor controlsThe program formats of the predecessor controls MANUALplus 411

558 Organization mode of operation8.3 TransferUse the cursor keys to select the folder, then press the Enter key to switch to the right window.With t

HEIDENHAIN MANUALplus 620 5598.3 Transfer M functions are left unchanged. Calling ICP contours: When an ICP contour is called, the converter prefixe

56 Basics of operation2.4 Integrated calculator2.4 Integrated calculatorCalculator functionsThe calculator can be selected only from open dialogs in

560 Organization mode of operation8.3 TransferRemember the following when converting DIN programs of the CNC PILOT 4290: Tool call (T commands of th

HEIDENHAIN MANUALplus 620 5618.4 Service pack8.4 Service packIf changes or additional features are required in the control software, your machine tool

562 Organization mode of operation8.4 Service packAnswer the confirmation prompt "Do you really want to switch off?" Then the actual update

HEIDENHAIN MANUALplus 620 5638.4 Service packUninstallation of the service packConnect a USB stick and switch to the Organization mode of operation.Pr

564 Organization mode of operation8.4 Service pack

HEIDENHAIN MANUALplus 620 565Tables and overviews

566 Tables and overviews9.1 Thread pitch9.1 Thread pitchThread parametersTo determine the thread parameters, the MANUALplus uses the following table.

HEIDENHAIN MANUALplus 620 5679.1 Thread pitchThread pitchQ = 2 Metric ISO threadQ=12 Nonstandard thread – – – – –Q=13 UNC US coarse thread External *

568 Tables and overviews9.1 Thread pitchQ = 8 Cylindrical round threadQ = 9 Cylindrical Whitworth threadQ = 10 Tapered Whitworth threadDiameter Threa

HEIDENHAIN MANUALplus 620 5699.1 Thread pitchQ = 11 Whitworth pipe threadQ = 13 UNC US coarse threadThread designationDiameter (in mm)Thread pitchThre

HEIDENHAIN MANUALplus 620 572.4 Integrated calculatorSine SINCosine COSTangent TANPowers of values X^YSquare root SQRTInversion 1/xpi (3.14159265359)

570 Tables and overviews9.1 Thread pitchQ = 14 UNF US fine-pitch threadQ = 15 UNEF US extra-fine-pitch threadThread designationDiameter (in mm)Thread

HEIDENHAIN MANUALplus 620 5719.1 Thread pitchQ = 16 NPT US taper pipe threadQ = 17 NPTF US taper dryseal pipe threadThread designationDiameter (in mm)

572 Tables and overviews9.1 Thread pitchQ = 18 NPSC U.S. cylindrical pipe thread with lubricantQ = 19 NPFS U.S. cylindrical pipe thread without lubri

HEIDENHAIN MANUALplus 620 5739.2 Undercut parameters9.2 Undercut parametersDIN 76—undercut parametersThe MANUALplus determines the parameters for the

574 Tables and overviews9.2 Undercut parametersFor internal threads. the MANUALplus calculates the depth of the thread undercut according to the foll

HEIDENHAIN MANUALplus 620 5759.2 Undercut parametersDIN 509 E – undercut parametersThe undercut parameters are determined from the cylinder diameter.W

576 Tables and overviews9.3 Technical information9.3 Technical informationSpecificationsComponents  MC 320T or MC 6110T main computer with CC 61xx

HEIDENHAIN MANUALplus 620 5779.3 Technical informationUser functionsConfiguration  Basic version: X and Z axis, spindle Y axis (optional) Positiona

578 Tables and overviews9.3 Technical informationProgramming – Cycle programming (optional)  Turning cycles for simple and complex contours, and con

HEIDENHAIN MANUALplus 620 5799.3 Technical informationB-axis machining (optional)  Machining with the B axis Tilting the working plane Rotating the

58 Basics of operation2.4 Integrated calculatorAdjusting the position of the calculatorYou can move the calculator as follows: Shift the soft-key me

580 Tables and overviews9.3 Technical informationDINplus programming  Programming in DIN 66025 format Extended command format (IF... THEN ... ELSE.

HEIDENHAIN MANUALplus 620 5819.3 Technical informationTool database  For 250 tools For 999 tools (optional) Tool description can be entered for eve

582 Tables and overviews9.3 Technical informationAccessoriesElectronic handwheels  HR 180 panel-mounted handwheels with connection to position input

HEIDENHAIN MANUALplus 620 5839.3 Technical informationOption numberOption ID Description1 to 7 Additional axis 354540-01353904-01353905-01367867-01367

584 Tables and overviews9.3 Technical information42 Software option DXF import 632231-01 DXF import Loading of DXF contours54 B-axis machining 82574

Overview of cycles

586 Overview of cycles10.1 Workpiece blank cycles, single cut cycles10.1 Workpiece blank cycles, single cut cyclesWorkpiece blank cycles PageOverview

HEIDENHAIN MANUALplus 620 58710.2 Turning cycles10.2 Turning cyclesTurning cycles PageOverview 142Cut longitudinalRoughing and finishing cycle for sim

588 Overview of cycles10.3 Recessing and recess-turning cycles10.3 Recessing and recess-turning cyclesRecessing cycles PageOverview194Recessing, radi

HEIDENHAIN MANUALplus 620 58910.4 Thread cycles10.4 Thread cyclesThread cycles PageOverview 253Thread cycleLongitudinal single or multi-start thread25

HEIDENHAIN MANUALplus 620 592.5 Types of programs2.5 Types of programsThe MANUALplus supports the following programs/contours: Teach-in programs (cyc

590 Overview of cycles10.5 Drilling cycles10.5 Drilling cyclesDrilling cycles PageOverview 282Axial drilling cycleFor drilling single holes and patte

HEIDENHAIN MANUALplus 620 59110.6 Milling cycles10.6 Milling cyclesMilling cycles PageOverview 300Rapid traverse positioningActivate C axis; position

592 Overview of cycles10.6 Milling cycles

HEIDENHAIN MANUALplus 620 593IndexAAbsolute coordinates ... 44Additive compensation ... 109Additive compensation for cycle programming ... 124Alphanum

594 IndexFFeed angle ... 254Feed rate ... 82Feed rate reduction for drillingCycle programmingDeep-hole drilling ... 288, 291Drilling cycle ... 284, 2

HEIDENHAIN MANUALplus 620 595IndexIICP starting point of contour in YZ plane ... 441ICP starting point of face contour ... 389ICP starting point of la

596 IndexRRapid positioning milling ... 301Rapid traverse positioning ... 129Recess turning with ICP, axial ... 238Recess turning with ICP, radial ..

HEIDENHAIN MANUALplus 620 597IndexTTool measurement by touching the workpiece ... 97Tool measurement with a touch probe ... 98Tool position in turning

598 Index

DR. JOHANNES HEIDENHAIN GmbHDr.-Johannes-Heidenhain-Straße 583301 Traunreut, Germany{ +49 8669 31-0| +49 8669 5061E-mail: [email protected]

6 New functions of software 548328-04 In the program simulation, the current contour description (of workpiece blank and finished part) can be mirro

60 Basics of operation2.6 The error messages2.6 The error messagesDisplay of errorsThe MANUALplus generates error messages when it detects problems s

HEIDENHAIN MANUALplus 620 612.6 The error messagesDetailed error messagesThe MANUALplus displays possible causes of the error and suggestions for solv

62 Basics of operation2.6 The error messagesClearing errorsClearing errors outside of the error window: Open the error window. To clear the error/n

HEIDENHAIN MANUALplus 620 632.6 The error messagesKeystroke log fileThe MANUALplus stores keystrokes and important events (e.g. system startup) in the

64 Basics of operation2.7 TURNguide context-sensitive help system2.7 TURNguide context-sensitive help systemApplicationThe TURNguide context-sensitiv

HEIDENHAIN MANUALplus 620 652.7 TURNguide context-sensitive help systemWorking with the TURNguideCalling the TURNguideThere are several ways to start

66 Basics of operation2.7 TURNguide context-sensitive help systemNavigating in the TURNguideIt’s easiest to use the mouse to navigate in the TURNguid

HEIDENHAIN MANUALplus 620 672.7 TURNguide context-sensitive help systemSelect the page last shownPage forward if you have used the "select page l

68 Basics of operation2.7 TURNguide context-sensitive help systemSubject indexThe most important subjects in the Manual are listed in the subject ind

HEIDENHAIN MANUALplus 620 692.7 TURNguide context-sensitive help systemDownloading current help filesYou’ll find the help files for your control softw

HEIDENHAIN MANUALplus 620 7 The spindle synchronization option G720 synchronizes the shaft speeds of two or more spindles so that they rotate synchro

70 Basics of operation2.7 TURNguide context-sensitive help systemSlovenian (software option) TNC:\tncguide\slNorwegian TNC:\tncguide\noSlovak TNC:\tn

HEIDENHAIN MANUALplus 620 71Machine mode of operation

72 Machine mode of operation3.1 Machine mode of operation3.1 Machine mode of operationThe Machine mode of operation includes all functions for machin

HEIDENHAIN MANUALplus 620 733.2 Switch-on / Switch-off3.2 Switch-on / Switch-offSwitch-onThe MANUALplus displays the startup status. When the system h

74 Machine mode of operation3.2 Switch-on / Switch-offTraversing the reference marksWhether a reference run is necessary depends on the encoders used

HEIDENHAIN MANUALplus 620 753.2 Switch-on / Switch-offSwitch-offGo to the main level of the Machine mode of operationActivate the error window Press t

76 Machine mode of operation3.3 Machine data3.3 Machine dataInput of machine dataIn Manual mode, you enter the information for tool, spindle speed an

HEIDENHAIN MANUALplus 620 773.3 Machine dataSelect Set T, S, F (only available in Manual mode)Define the parametersConclude data inputSelecting the wo

78 Machine mode of operation3.3 Machine dataMachine data displayElements of machine data displayPosition display X, Y, Z, W: Distance between tool ti

HEIDENHAIN MANUALplus 620 793.3 Machine dataT number display T number of the inserted tool Tool compensation valuesFor all of T displays: T highlig

8 New functions of software 548328-05 and 54843x-01 In the Organization mode of operation, you can grant or restrict access to the control by using

80 Machine mode of operation3.3 Machine dataSlide display and cycle status Upper field: Setting of the override control Middle field: Programmed fe

HEIDENHAIN MANUALplus 620 813.3 Machine dataCycle statusesThe MANUALplus shows the current cycle status with the cycle symbol (see table at right).Dis

82 Machine mode of operation3.3 Machine dataAxis feed rateF is the identification letter for feed data. Depending on which mode of the Feed rate soft

HEIDENHAIN MANUALplus 620 833.4 Setting up a tool list3.4 Setting up a tool listMachine with turretThe tools used are listed in the turret list. The I

84 Machine mode of operation3.4 Setting up a tool listTools in different quadrantsExample: The principal tool carrier of your lathe is in front of th

HEIDENHAIN MANUALplus 620 853.4 Setting up a tool listFilling the turret list from the databaseThe turret list indicates the current assignment of the

86 Machine mode of operation3.4 Setting up a tool listFilling the turret listThe turret assignment indicates the current assignment of the tool carri

HEIDENHAIN MANUALplus 620 873.4 Setting up a tool listTool callT is the identification letter for the tool holder. ID designates the tool ID number. T

88 Machine mode of operation3.4 Setting up a tool listTool life monitoringIf desired, you can have the MANUALplus monitor tool life or the number of

HEIDENHAIN MANUALplus 620 893.5 Machine setup3.5 Machine setupThe machine always requires a few preparations, regardless of whether you are machining

HEIDENHAIN MANUALplus 620 9 The new TURN PLUS function automatically generates NC programs for turning and milling operations based on a fixed machin

90 Machine mode of operation3.5 Machine setupMachine zero point Z = workpiece zero point Z(offset = 0)This makes it possible to enter the zero point

HEIDENHAIN MANUALplus 620 913.5 Machine setupSetting the protection zoneWith active protection zone monitoring, the MANUALplus checks for every moveme

92 Machine mode of operation3.5 Machine setupDefining the tool change positionWith the cycle Move to tool change position or the DIN command G14, the

HEIDENHAIN MANUALplus 620 933.5 Machine setupSetting C-axis valuesThe "Set C-axis values" enables you to define a datum shift for the workpi

94 Machine mode of operation3.5 Machine setupSetting up machine dimensionsThe "Set up machine dimensions" function allows you to save any p

HEIDENHAIN MANUALplus 620 953.5 Machine setupCalibrating the tool touch probeThe "Calibrate the tool touch probe" function enables you to de

96 Machine mode of operation3.6 Tool measurement3.6 Tool measurementThe MANUALplus supports tool calibration By touch-off. The setup dimensions are

HEIDENHAIN MANUALplus 620 973.6 Tool measurementTouch offYou measure the dimensions relative to a calibrated tool by "touching the tool off."

98 Machine mode of operation3.6 Tool measurementTouch probe (tool touch probe)In the tool table, enter the tool you want to measureInsert a measured

HEIDENHAIN MANUALplus 620 993.6 Tool measurementOptical gaugeIn the tool table, enter the tool you want to measureInsert a measured tool and enter the